HV polymeric insulators for indoor and outdoor use tracking and erosion testing by wheel test and 5 000h test

IEC/TR 62730:2012(E) is applicable to polymeric insulators whose insulating body consists of one or various organic materials. Polymeric insulators covered by this technical report include both solid core and hollow insulators. They are intended for use on overhead lines and in indoor and outdoor equipment with a rated voltage greater than 1 000 V. The object of this technical report is:
- to define the common terms used;
- to give the background behind the development and use of the 5 000 h multiple stress test and the tracking wheel test;
- to describe the test methods for the 5 000 h multiple stress test and the tracking wheel tests on polymeric insulators;
- to describe possible acceptance or failure criteria, if applicable. Key words: polymeric insulators, multiple stress test, 5000 h

General Information

Status
Published
Publication Date
17-Jun-2024
Technical Committee
Drafting Committee
Current Stage
PPUB - Publication issued
Start Date
31-Jul-2012
Completion Date
27-Mar-2012
Ref Project

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IEC/TR 62730 ®
Edition 1.0 2012-03
TECHNICAL
REPORT
HV polymeric insulators for indoor and outdoor use tracking and erosion testing
by wheel test and 5 000h test
IEC/TR 62730:2012(E)
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester.
If you have any questions about IEC copyright or have an enquiry about obtaining additional rights to this publication,
please contact the address below or your local IEC member National Committee for further information.

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3, rue de Varembé Fax: +41 22 919 03 00
CH-1211 Geneva 20 info@iec.ch
Switzerland www.iec.ch
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International Standards for all electrical, electronic and related technologies.

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IEC/TR 62730 ®
Edition 1.0 2012-03
TECHNICAL
REPORT
HV polymeric insulators for indoor and outdoor use tracking and erosion testing

by wheel test and 5 000h test
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
PRICE CODE
R
ICS 29.080.10 ISBN 978-2-8322-0070-4

– 2 – TR 62730  IEC:2012(E)
CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope and object . 6
2 Normative references . 6
3 Terms and definitions . 6
4 Background to the tracking and erosion tests . 8
4.1 Difference between the tracking and erosion and accelerated ageing tests on
polymeric insulators . 8
4.2 The wheel test . 8
4.3 The 5 000h multiple stress test . 9
5 Classification of tests . 10
6 General requirements for insulator test specimens . 10
7 The tests . 10
7.1 Wheel test . 10
7.1.1 Test specimens . 10
7.1.2 Procedure . 10
7.1.3 Test conditions . 12
7.1.4 Acceptance criteria . 12
7.2 5 000 hour test (test at multiple stresses) . 12
7.2.1 Test specimen . 12
7.2.2 Procedure . 12
7.2.3 Test conditions . 13
7.2.4 Voltage . 15
7.2.5 Solar simulation . 15
7.2.6 Artificial rain . 15
7.2.7 Dry heat . 16
7.2.8 Humidity . 16
7.2.9 Pollution . 16
7.2.10 Salt fog calibration . 16
7.2.11 Acceptance criteria . 18
Bibliography . 19

Figure 1 – Test arrangement of the tracking wheel test . 11
Figure 2 – Typical layout of the test specimens in the chamber and main dimensions

of the chamber . 13
Figure 3 – Multiple stress cycle . 14
Figure 4 – Typical layout of the rain and salt fog spray systems and the xenon lamp . 14
Figure 5 – Spectrum of xenon arc lamp and solar spectrum . 15
Figure 6 – Reference porcelain insulator . 17

TR 62730  IEC:2012(E) – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
HV POLYMERIC INSULATORS FOR INDOOR AND OUTDOOR USE
TRACKING AND EROSION TESTING BY WHEEL TEST AND 5 000H TEST

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
The main task of IEC technical committees is to prepare International Standards. However, a
technical committee may propose the publication of a technical report when it has collected
data of a different kind from that which is normally published as an International Standard, for
example "state of the art".
IEC 62730, which is a technical report, has been prepared by IEC technical committee 36:
Insulators.
The text of this technical report is based on the following documents:
Enquiry draft Report on voting
36/305/DTR 36/316A/RVC
Full information on the voting for the approval of this technical report can be found in the
report on voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.

– 4 – TR 62730  IEC:2012(E)
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
A bilingual version of this publication may be issued at a later date.

TR 62730  IEC:2012(E) – 5 –
INTRODUCTION
IEC 62217 [1] included three different tracking and erosion tests. One, the 1 000 hour salt-
fog test, was included in the main text as a default test and two others, the 5 000 hour test
and the tracking wheel test, were given in annexes as alternative tests.
Following a decision by TC 36 it was decided that it was desirable to have a single
standardised test in IEC 62217; hence a study of the usage and effectiveness of all three
tests was undertaken by Working Group 12 of TC 36. The results of this study indicated that,
while the 5 000h and the tracking wheel tests each had their advantages, only the 1 000 hour
salt fog test was adapted to all insulator types and was more economical to perform.
It was decided by TC 36 to adopt the 1 000 hour salt-fog test as the only standardised test. It
was also decided to draft this Technical Report to reproduce the 5 000 hour and the tracking
wheel test procedures in order to keep the information on the test methods and parameters
available for those wishing to use those tests for research or other purposes.
The tracking and erosion tests given in this technical report are considered as screening tests
intended to reject materials or designs which are inadequate. These tests are not intended to
predict long-term performance for insulator designs under cumulative service stresses.
Composite insulators are used in both a.c. and d.c. applications. In spite of this fact a specific
tracking and erosion test procedure for d.c. applications as a design test has not yet been
defined and accepted.
IEC Guide 111 has been followed during preparation of this technical report wherever
possible.
___________
Numbers in square brackets refer to the Bibliography.

– 6 – TR 62730  IEC:2012(E)
HV POLYMERIC INSULATORS FOR INDOOR AND OUTDOOR USE
TRACKING AND EROSION TESTING BY WHEEL TEST AND 5 000H TEST

1 Scope and object
This technical report is applicable to polymeric insulators whose insulating body consists of
one or various organic materials. Polymeric insulators covered by this technical report include
both solid core and hollow insulators. They are intended for use on overhead lines and in
indoor and outdoor equipment with a rated voltage greater than 1 000 V.
The object of this technical report is:
– to define the common terms used;
– to give
...


IEC TR 62730 ®
Edition 1.1 2024-06
CONSOLIDATED VERSION
TECHNICAL
REPORT
colour
inside
HV polymeric insulators for indoor and outdoor use tracking and erosion testing
by wheel test and 5 000 h test

All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
your local IEC member National Committee for further information.

IEC Secretariat Tel.: +41 22 919 02 11
3, rue de Varembé info@iec.ch
CH-1211 Geneva 20 www.iec.ch
Switzerland
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.

About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
latest edition, a corrigendum or an amendment might have been published.

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(IEV) online.
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further assistance, please contact the Customer Service
Centre: sales@iec.ch.
IEC TR 62730 ®
Edition 1.1 2024-06
CONSOLIDATED VERSION
TECHNICAL
REPORT
colour
inside
HV polymeric insulators for indoor and outdoor use tracking and erosion testing
by wheel test and 5 000 h test
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.080.10 ISBN 978-2-8322-9239-6
REDLINE VERSION – 2 – IEC TR 62730:2012+AMD1:2024 CSV
 IEC 2024
CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope and object . 6
2 Normative references . 6
3 Terms and definitions . 6
4 Background to the tracking and erosion tests . 8
4.1 Difference between the tracking and erosion and accelerated ageing tests on
polymeric insulators . 8
4.2 The wheel test . 8
4.3 The 5 000h multiple stress test . 9
5 Classification of tests . 10
6 General requirements for insulator test specimens . 10
7 The tests . 10
7.1 Wheel test . 10
7.1.1 Test specimens . 10
7.1.2 Procedure . 10
7.1.3 Test conditions . 12
7.1.4 Acceptance criteria . 12
7.2 5 000 hour test (test at multiple stresses) . 12
7.2.1 Test specimen . 12
7.2.2 Procedure . 12
7.2.3 Test conditions . 13
7.2.4 Voltage . 16
7.2.5 Solar simulation . 16
7.2.6 Artificial rain . 16
7.2.7 Dry heat . 17
7.2.8 Humidity . 17
7.2.9 Pollution . 17
7.2.10 Salt fog calibration . 17
7.2.11 Acceptance criteria . 19
Bibliography . 20

Figure 1 – Test arrangement of the tracking wheel test . 11
Figure 2 – Typical layout of the test specimens in the chamber and main dimensions
of the chamber . 13
Figure 3 – Multiple stress cycle . 14
Figure 4 – Typical layout of the rain and salt fog spray systems and the xenon lamp . 15
Figure 5 – Spectrum of xenon arc lamp and solar spectrum . 16
Figure 6 – Reference porcelain insulator .

 IEC 2024
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
HV POLYMERIC INSULATORS FOR INDOOR AND OUTDOOR USE
TRACKING AND EROSION TESTING BY WHEEL TEST AND 5 000H TEST

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as "IEC
Publication(s)"). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) IEC draws attention to the possibility that the implementation of this document may involve the use of (a)
patent(s). IEC takes no position concerning the evidence, validity or applicability of any claimed patent rights in
respect thereof. As of the date of publication of this document, IEC had not received notice of (a) patent(s),
which may be required to implement this document. However, implementers are cautioned that this may not
represent the latest information, which may be obtained from the patent database available at
https://patents.iec.ch or www.iso.org/patents. IEC shall not be held responsible for identifying any or all such
patent rights.
This consolidated version of the official IEC Standard and its amendment has been
prepared for user convenience.
IEC 62730 edition 1.1 contains the first edition (2012-03) [documents 36/305/DTR and
36/316A/RVC] and its amendment 1 (2024-06) [documents 36/596/DTR and
36/601/RVDTR].
In this Redline version, a vertical line in the margin shows where the technical content
is modified by amendment 1. Additions are in green text, deletions are in strikethrough
red text. A separate Final version with all changes accepted is available in this
publication.
REDLINE VERSION – 4 – IEC TR 62730:2012+AMD1:2024 CSV
 IEC 2024
The main task of IEC technical committees is to prepare International Standards. However, a
technical committee may propose the publication of a technical report when it has collected
data of a different kind from that which is normally published as an International Standard, for
example "state of the art".
IEC 62730, which is a technical report, has been prepared by IEC technical committee 36:
Insulators.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
The committee has decided that the contents of this document and its amendment will remain
unchanged until the stability date indicated on the IEC website under webstore.iec.ch in the
data related to the specific document. At this date, the document will be
• reconfirmed,
• withdrawn, or
• revised.
IMPORTANT – The 'colour inside' logo on the cover page of this publication indicates
that it contains colours which are considered to be useful for the correct
understanding of its contents. Users should therefore print this document using a
colour printer.
 IEC 2024
INTRODUCTION
IEC 62217 [1] included three different tracking and erosion tests. One, the 1 000 hour salt-
fog test, was included in the main text as a default test and two others, the 5 000 hour test
and the tracking wheel test, were given in annexes as alternative tests.
Following a decision by TC 36 it was decided that it was desirable to have a single
standardised test in IEC 62217; hence a study of the usage and effectiveness of all three
tests was undertaken by Working Group 12 of TC 36. The results of this study indicated that,
while the 5 000h and the tracking wheel tests each had their advantages, only the 1 000 hour
salt fog test was adapted to all insulator types and was more economical to perform.
It was decided by TC 36 to adopt the 1 000 hour salt-fog test as the only standardised test. It
was also decided to draft this Technical Report to reproduce the 5 000 hour and the tracking
wheel test procedures in order to keep the information on the test methods and parameters
available for those wishing to use those tests for research or other purposes.
The tracking and erosion tests given in this technical report are considered as screening t
...

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