IEC 60317-0-6:2020
(Main)Specifications for particular types of winding wires - Part 0-6: General requirements - Glass-fibre wound resin or varnish impregnated, bare or enamelled round copper wire
Specifications for particular types of winding wires - Part 0-6: General requirements - Glass-fibre wound resin or varnish impregnated, bare or enamelled round copper wire
IEC 60317-0-6:2020 specifies the general requirements of glass-fibre wound resin or varnish impregnated, bare or enamelled, round copper winding wires. The range of nominal conductor diameters is given in the relevant specification sheet. This second edition cancels and replaces the first edition published in 2001 and Amendment 1:2006. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition:
- revision to 3.3, Appearance;
- revision to Table 1, maximum overall diameter of grade 1 wire over single-glass fibre covering for nominal conductor diameters 1,600 mm - 5,000 mm;
- revision to Table 2, maximum overall diameter of grade 1 wire over double-glass fibre covering for nominal conductor diameters 1,600 mm - 5,000 mm;
clarification in Table 3 measurement of elongation as “minimum elongation %”.
Spécifications pour types particuliers de fils de bobinage - Partie 0-6: Exigences générales - Fil de section circulaire en cuivre nu ou émaillé, guipé de fibres de verre imprégnées de résine ou de vernis
L'IEC 60317-0-6:2020 spécifie les exigences générales relatives aux fils de bobinage de section circulaire en cuivre, nus ou émaillés, guipés de fibres de verre imprégnées de résine ou de vernis. La gamme des diamètres nominaux des conducteurs est donnée dans la feuille de spécification applicable. Cette deuxième édition annule et remplace la première édition parue en 2001 et l'Amendement 1:2006. Cette édition constitue une révision technique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:
- révision du 3.3, Aspect;
- révision du Tableau 1, diamètre extérieur maximal de fil de grade 1 sur une enveloppe de fibres de verre simple couche pour les diamètres nominaux des conducteurs 1,600 mm - 5,000 mm;
- révision du Tableau 2, diamètre extérieur maximal de fil de grade 1 sur une enveloppe de fibres de verre double couche pour les diamètres nominaux des conducteurs 1,600 mm - 5,000 mm;
- clarification dans le Tableau 3 concernant le mesurage de l’allongement pour bien établir qu’il s’agit de “l’allongement minimal en %”.
General Information
- Status
- Published
- Publication Date
- 08-Jun-2020
- Technical Committee
- TC 55 - Winding wires
- Drafting Committee
- WG 1 - TC 55/WG 1
- Current Stage
- PPUB - Publication issued
- Start Date
- 09-Jun-2020
- Completion Date
- 26-Jun-2020
Relations
- Effective Date
- 05-Sep-2023
- Effective Date
- 05-Sep-2023
Overview
IEC 60317-0-6:2020 defines the general requirements for glass‑fibre wound, resin‑ or varnish‑impregnated, bare or enamelled round copper winding wire. It is part of the IEC 60317 series (Specifications for particular types of winding wires) and is intended to be used together with the IEC 60851 series (Winding wires - Test methods). The standard covers dimensional, mechanical and electrical characteristics, inspection and testing requirements, and packaging guidance for these specialized winding wires. The range of nominal conductor diameters is specified in the applicable specification sheet.
Key Topics and Requirements
- Scope and identification: how to reference a wire (IEC spec number, nominal conductor diameter, coating grade and glass covering).
- Appearance: revised definitions and acceptance criteria for visual appearance (clause 3.3 updated in the 2020 edition).
- Dimensions and tolerances: conductor diameter, out‑of‑roundness, minimum increase in diameter due to glass covering, and maximum overall diameter (Tables 1–2); Tables 1 and 2 were revised for certain nominal diameters (1 600 mm – 5 000 mm).
- Electrical properties: electrical resistance requirements and tabulated values (Annex B).
- Mechanical properties: elongation (Table 3 clarified to state “minimum elongation %”), springiness, flexibility and adherence.
- Thermal and durability tests: heat shock, cut‑through, resistance to abrasion and solvents, breakdown voltage tests for bare and enamelled wires (Tables 4–5), temperature index, resistance to refrigerants, hydrolysis and transformer oil.
- Other quality tests: solderability, heat/solvent bonding, dielectric dissipation factor, loss of mass, pin‑hole testing and continuity of the covering insulation.
- Packaging: requirements and recommendations (clause 30).
- Normative linkage: direct linkage to IEC 60851 test methods; where conflicts exist between IEC 60851 and this part of IEC 60317, IEC 60317-0-6 prevails.
Applications and Who Uses This Standard
IEC 60317-0-6 is used by:
- Winding wire manufacturers specifying and certifying glass‑fibre covered, resin/varnish‑impregnated copper wire.
- Motor, transformer and generator designers requiring validated insulation and mechanical properties for high‑reliability windings.
- Quality and test laboratories performing IEC 60851‑based tests referenced by this standard.
- Procurement and compliance teams ensuring supplied winding wire meets international specifications for industrial and power applications.
Practical use: selecting appropriate glass‑fibre covered enamelled or bare copper wire for high‑temperature or mechanically demanding winding applications; verifying dimensional, electrical and durability performance during incoming inspection and qualification.
Related Standards
- IEC 60851 (all parts) - Winding wires: Test methods (normative for test procedures).
- Other parts of the IEC 60317 series - specific wire types and detailed specification sheets.
- IEC 60264 - Packaging of winding wires.
Keywords: IEC 60317-0-6, winding wire specifications, glass‑fibre wound wire, enamelled copper wire, bare copper winding wire, IEC 60851, electrical insulation testing.
REDLINE IEC 60317-0-6:2020 - Specifications for particular types of winding wires - Part 0-6: General requirements - Glass-fibre wound resin or varnish impregnated, bare or enamelled round copper wire Released:6/9/2020 Isbn:9782832285138
IEC 60317-0-6:2020 - Specifications for particular types of winding wires - Part 0-6: General requirements - Glass-fibre wound resin or varnish impregnated, bare or enamelled round copper wire
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Frequently Asked Questions
IEC 60317-0-6:2020 is a standard published by the International Electrotechnical Commission (IEC). Its full title is "Specifications for particular types of winding wires - Part 0-6: General requirements - Glass-fibre wound resin or varnish impregnated, bare or enamelled round copper wire". This standard covers: IEC 60317-0-6:2020 specifies the general requirements of glass-fibre wound resin or varnish impregnated, bare or enamelled, round copper winding wires. The range of nominal conductor diameters is given in the relevant specification sheet. This second edition cancels and replaces the first edition published in 2001 and Amendment 1:2006. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition: - revision to 3.3, Appearance; - revision to Table 1, maximum overall diameter of grade 1 wire over single-glass fibre covering for nominal conductor diameters 1,600 mm - 5,000 mm; - revision to Table 2, maximum overall diameter of grade 1 wire over double-glass fibre covering for nominal conductor diameters 1,600 mm - 5,000 mm; clarification in Table 3 measurement of elongation as “minimum elongation %”.
IEC 60317-0-6:2020 specifies the general requirements of glass-fibre wound resin or varnish impregnated, bare or enamelled, round copper winding wires. The range of nominal conductor diameters is given in the relevant specification sheet. This second edition cancels and replaces the first edition published in 2001 and Amendment 1:2006. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition: - revision to 3.3, Appearance; - revision to Table 1, maximum overall diameter of grade 1 wire over single-glass fibre covering for nominal conductor diameters 1,600 mm - 5,000 mm; - revision to Table 2, maximum overall diameter of grade 1 wire over double-glass fibre covering for nominal conductor diameters 1,600 mm - 5,000 mm; clarification in Table 3 measurement of elongation as “minimum elongation %”.
IEC 60317-0-6:2020 is classified under the following ICS (International Classification for Standards) categories: 29.060.10 - Wires. The ICS classification helps identify the subject area and facilitates finding related standards.
IEC 60317-0-6:2020 has the following relationships with other standards: It is inter standard links to IEC 60317-0-6:2001/AMD1:2006, IEC 60317-0-6:2001. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
IEC 60317-0-6:2020 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
IEC 60317-0-6 ®
Edition 2.0 2020-06
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Specifications for particular types of winding wires –
Part 0-6: General requirements – Glass-fibre wound resin or varnish
impregnated, bare or enamelled round copper wire
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IEC 60317-0-6 ®
Edition 2.0 2020-06
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Specifications for particular types of winding wires –
Part 0-6: General requirements – Glass-fibre wound resin or varnish
impregnated, bare or enamelled round copper wire
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.060.10 ISBN 978-2-8322-8513-8
– 2 – IEC 60317-0-6:2020 RLV © IEC 2020
CONTENTS
FOREWORD . 4
INTRODUCTION . 2
1 Scope . 7
2 Normative references . 7
3 Terms, definitions, general notes on methods of test and appearance . 7
3.1 Terms and definitions . 7
3.2 General notes on methods of test . 8
3.2.1 Methods of test . 8
3.2.2 Winding wire . 9
3.3 Appearance . 9
4 Dimensions. 9
4.1 Conductor diameter . 9
4.2 Out of roundness of the conductor . 13
4.3 Minimum increase in diameter due to the covering . 13
4.4 Maximum overall diameter . 14
5 Electrical resistance . 14
6 Elongation . 14
7 Springiness . 14
7.1 Nominal conductor diameters up to and including 1,600 mm . 14
7.2 Nominal conductor diameters over 1,600 mm . 14
8 Flexibility and adherence . 14
9 Heat shock . 14
10 Cut-through . 14
11 Resistance to abrasion . 15
12 Resistance to solvents . 15
13 Breakdown voltage . 15
13.1 Glass-fibre covered bare round copper wires . 15
13.2 Glass-fibre covered enamelled round copper wires . 15
14 Continuity of covering insulation . 15
15 Temperature index . 16
16 Resistance to refrigerants . 16
17 Solderability . 16
18 Heat or solvent bonding . 16
19 Dielectric dissipation factor . 16
20 Resistance to hydrolysis and to transformer oil . 16
21 Loss of mass . 16
23 Pin hole test . 16
30 Packaging . 16
Annex A (informative) Diameters for intermediate nominal conductor diameters (R40) . 18
Annex B (informative) Resistance . 22
Annex C (informative) High temperature failure test .
Bibliography . 25
Table 1 – Diameters for single glass-fibre covered grade 1 or grade 2 enamelled round
wires . 10
Table 2 – Diameters for double glass-fibre covered, bare, grade 1 or grade 2
enamelled round wires . 11
Table 3 – Elongation . 14
Table 4 – Breakdown voltage for glass-fibre covered bare round copper wires . 15
Table 5 – Breakdown voltage of glass fibre-covered enamelled round copper wires . 15
Table A.1 – Diameters for single glass-fibre covered grade 1 or grade 2 enamelled
round wires (R40) . 18
Table A.2 – Diameters for double glass-fibre covered, bare, grade 1 or grade 2
enamelled round wires (R40) . 19
Table B.1 – Electrical resistances . 22
– 4 – IEC 60317-0-6:2020 RLV © IEC 2020
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SPECIFICATIONS FOR PARTICULAR TYPES OF WINDING WIRES –
Part 0-6: General requirements –
Glass-fibre wound resin or varnish impregnated,
bare or enamelled round copper wire
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
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This redline version of the official IEC Standard allows the user to identify the changes
made to the previous edition. A vertical bar appears in the margin wherever a change
has been made. Additions are in green text, deletions are in strikethrough red text.
International Standard IEC 60317-0-6 has been prepared by IEC technical committee 55:
Winding wires.
This second edition cancels and replaces the first edition published in 2001 and
Amendment 1:2006. This edition constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
– revision to 3.3, Appearance;
– revision to Table 1, maximum overall diameter of grade 1 wire over single-glass fibre
covering for nominal conductor diameters 1,600 mm – 5,000 mm;
– revision to Table 2, maximum overall diameter of grade 1 wire over double-glass fibre
covering for nominal conductor diameters 1,600 mm – 5,000 mm;
– clarification in Table 3 measurement of elongation as “minimum elongation %”.
The text of this International Standard is based on the following documents:
FDIS Report on voting
55/1851/FDIS 55/1866/RVD
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
This International standard is to be read in conjunction with IEC 60851 (all parts). The clause
numbers used in this part of IEC 60317 are identical with the respective test numbers of
IEC 60851 (all parts).
In case of inconsistencies between IEC 60851 (all parts) and this part of IEC 60317, the latter
prevails.
The numbering of clauses in this standard is not continuous from Clauses 21 and 30 in order
to reserve space for possible future wire requirements prior to those for wire packaging.
A list of all parts in the IEC 60317 series, published under the general title Specifications for
particular types of winding wires, can be found on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
IMPORTANT – The 'colour inside' logo on the cover page of this publication indicates
that it contains colours which are considered to be useful for the correct
understanding of its contents. Users should therefore print this document using a
colour printer.
– 6 – IEC 60317-0-6:2020 RLV © IEC 2020
INTRODUCTION
This part of IEC 60317 forms an element of a series of standards which deals with insulated
wires used for windings in electrical equipment. It is composed of the following series:
1) Winding wires – Test methods (IEC 60851 series);
2) Specifications for particular types of winding wires (IEC 60317 series);
3) Packaging of winding wires (IEC 60264 series).
SPECIFICATIONS FOR PARTICULAR TYPES OF WINDING WIRES –
Part 0-6: General requirements –
Glass-fibre wound resin or varnish impregnated,
bare or enamelled round copper wire
1 Scope
This part of IEC 60317 specifies the general requirements of glass-fibre wound resin or
varnish impregnated, bare or enamelled, round copper winding wires.
The range of nominal conductor diameters is given in the relevant specification sheet.
When a reference is made to a winding wire according to one of the IEC 60317 series, the
following information should be given in the description:
– reference to IEC specification;
– nominal conductor diameter in millimetres;
– grade of coating and glass covering.
EXAMPLE: IEC 60317-48 0,500 1G2
2 Normative references
The following documents are referred to in the text in such a way that some or all of their
content constitutes requirements of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the referenced document (including
any amendments) applies.
IEC 60851 (all parts), Winding wires – Test methods
IEC 60851-5:19962008, Winding wires – Test methods – Part 5: Electrical properties
IEC 60851-5/AMD1:2011
IEC 60851-5/AMD2:2019
IEC 60851-6:1996, Winding wires – Test methods – Part 6: Thermal properties
ISO 3:1973, Preferred numbers – Series of preferred numbers
3 Terms, definitions, general notes on methods of test and appearance
3.1 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• IEC Electropedia: available at http://www.electropedia.org/
___________
A consolidated edition 3.1 exists (1997) that includes IEC 60851-5 (1996) and its amendment 1 (1997).
– 8 – IEC 60317-0-6:2020 RLV © IEC 2020
• ISO Online browsing platform: available at http://www.iso.org/obp:
3.1.1
coating
material deposited on a conductor or wire by suitable means and then dried and/or cured
3.1.2
conductor
bare metal after removal of the insulation
3.1.3
covering
material which is wound, wrapped or braided around a bare or insulated conductor
3.1.4
crack
opening in the insulation which exposes the conductor to view at the stated magnification
3.1.5
enamelled wire
wire coated with an insulation of cured resin
3.1.6
grade
range of increase in dimension of the wire due to insulation
increase in the overall diameter of glass fibre covered wire due to the glass fibre covering
and/or enamel
3.1.7
insulation
coating or covering on the conductor with the specific function of withstanding voltage
3.1.8
nominal conductor dimension diameter
designation of conductor size in accordance with the IEC 60317 series
3.1.9
winding wire
wire used for winding a coil to provide a magnetic field
3.1.10
wire
conductor coated or covered with an insulation
3.1.11
normal vision
20/20 vision, with corrective lenses, if necessary
3.2 General notes on methods of test
3.2.1 Methods of test
All methods of test to be used for this document are given in the various parts to IEC 60851
(all parts).
The clause numbers used in this document are identical to the respective test numbers in
those parts of IEC 60851 (all parts).
In case of inconsistencies between the IEC 60851 parts concerning methods of test and this
document, IEC 60317-0-6 shall prevail.
Where no specific range of nominal conductor diameters is given for a test, the test applies to
all nominal conductor diameters covered by the specification sheet.
Unless otherwise specified, all tests shall be carried out at a temperature ranging between
15 °C and 35 40 °C and a relative humidity between 45 25 % and 75 %. Before measurements
are made, the specimens shall be preconditioned under these atmospheric conditions for a
time sufficient to allow the specimens to reach stability.
The wire to be tested shall be removed from the packaging in such a way that the wire will not
be subjected to tension or unnecessary bends. Before each test, sufficient wire should be
discarded to ensure that any damaged wire is not included in the test specimens.
3.2.2 Winding wire
When reference is made to a winding wire according to a standard of the IEC 60317 series
mentioned under Clause 2, the following information is given in the description:
• reference to IEC specification;
• nominal conductor diameter in millimetres;
• grade of coating and glass covering.
EXAMPLE IEC 60317-48 – 1,000 Grade 1 GL1
The coating is characterised by the following different grades of thickness:
– GL1, bare conductor with 1 layer of glass fibre;
– GL2, bare conductor with 2 layers of glass fibre;
– grade 1 GL1, enamelled grade 1 (grade 1) with 1 layer of glass fibre (GL1);
– grade 1 GL2, enamelled grade 1 (grade 1) with 2 layers of glass fibre (GL2);
– grade 2 GL1, enamelled grade 2 (grade 2) with 1 layer of glass fibre (GL1);
– grade 2 GL2, enamelled grade 2 (grade 2) with 2 layers of glass fibre (GL2).
3.3 Appearance
The fibrous covering shall be smooth as agreed upon between customer and supplier in
accordance with good commercial practice and be free from physical damage and foreign
material when examined with normal vision, as wound on the original spool or reel.
4 Dimensions
4.1 Conductor diameter
The series of preferred nominal conductor diameters shall correspond to series R20 according
to ISO 3. The actual values and their tolerances are given in Table 1 and Table 2.
The series of intermediate diameters from which the user shall select intermediate nominal
conductor diameters, when required for technical reasons, shall correspond to series R40
according to ISO 3. The actual values and their tolerances are given in Annex A.
The conductor diameter shall not differ from the nominal diameter by more than the limit given
in Table 1 and Table 2.
– 10 – IEC 60317-0-6:2020 RLV © IEC 2020
Table 1 – Diameters for single glass-fibre covered grade 1
or grade 2 enamelled round wires
Conductor
Maximum overall diameter
Nominal Minimum increase
diameter
single glass-fibre covering
conductor single glass-fibre
tolerance
diameter covering
mm
±
mm mm mm Grade 1G1 Grade 2G1
0,500 0,005 0,064 0,665 0,685
0,560 0,006 0,102 0,776 0,795
0,630 0,006 0,102 0,839 0,864
0,710 0,007 0,102 0,922 0,949
0,800 0,008 0,102 1,020 1,047
0,900 0,009 0,102 1,125 1,155
1,000 0,010 0,102 1,230 1,260
1,120 0,011 0,102 1,352 1,385
1,250 0,013 0,102 1,485 1,518
1,400 0,014 0,102 1,640 1,676
1,600 0,016 0,102 1,841 1,880
1,800 0,018 0,102 2,085
2,000 0,020 0,102 2,285
2,240 0,022 0,102 2,535
2,500 0,025 0,102 2,800
2,800 0,028 0,114 3,130
3,150 0,032 0,114 3,492
3,550 0,036 0,114 3,896
4,000 0,040 0,114 4,353
4,500 0,045 0,114 4,861
5,000 0,050 0,114 5,370
NOTE 1 For intermediate nominal conductor diameters, the minimum increase figure corresponding to the
next larger nominal conductor diameter must be taken.
NOTE 2 The dimensions of intermediate nominal conductor diameters for the R40 series are given in
annex A.
NOTE 3 Grade 1G1 is a single glass-fibre covering over grade 1 enamelled wire. Grade 2G1 is a single
glass-fibre covering over grade 2 enamelled wire.
Nominal Conductor Minimum increase of Maximum overall diameter of single
conductor diameter single glass-fibre glass-fibre covering
diameter tolerance covering
±
mm mm mm mm
Grade 1 GL1 Grade 2 GL1
0,500 0,005 0,064 0,665 0,685
0,560 0,006 0,102 0,776 0,795
0,630 0,006 0,102 0,839 0,864
0,710 0,007 0,102 0,922 0,949
0,800 0,008 0,102 1,020 1,047
0,900 0,009 0,102 1,125 1,155
1,000 0,010 0,102 1,230 1,260
1,120 0,011 0,102 1,352 1,385
1,250 0,013 0,102 1,485 1,518
1,400 0,014 0,102 1,640 1,676
1,600 0,016 0,102 1,841 1,880
1,800 0,018 0,102 2,048 2,085
2,000 0,020 0,102 2,247 2,285
2,240 0,022 0,102 2,496 2,535
2,500 0,025 0,102 2,760 2,800
2,800 0,028 0,114 3,088 3,130
3,150 0,032 0,114 3,449 3,492
3,550 0,036 0,114 3,852 3,896
4,000 0,040 0,114 4,308 4,353
4,500 0,045 0,114 4,815 4,861
5,000 0,050 0,114 5,322 5,370
For intermediate nominal conductor diameters, the minimum increase figure corresponding to the next larger
nominal conductor diameter shall be taken.
NOTE 1 The dimensions of the intermediate nominal conductor diameters for the R40 series are given in
Annex A.
NOTE 2 Grade 1G1 is a single glass-fibre covering over grade 1 enamelled wire. Grade 2G1 is a single glass-
fibre covering over grade 2 enamelled wire.
– 12 – IEC 60317-0-6:2020 RLV © IEC 2020
Table 2 – Diameters for double glass-fibre covered, bare, grade 1
or grade 2 enamelled round wires
Conductor
Maximum overall diameter
Nominal Minimum increase
diameter
double glass-fibre covering
conductor double glass-fibre
tolerance
diameter covering
mm
±
mm mm mm Grade G2 Grade 1G2 Grade 2G2
0,500 0,005 0,115 0,670 0,723 0,745
0,560 0,006 0,150 0,802 0,853 0,877
0,630 0,006 0,150 0,873 0,925 0,951
0,710 0,007 0,150 0,958 1,010 1,037
0,800 0,008 0,150 1,048 1,103 1,132
0,900 0,009 0,150 1,149 1,208 1,240
1,000 0,010 0,150 1,249 1,311 1,348
1,120 0,011 0,150 1,370 1,434 1,467
1,250 0,013 0,150 1,511 1,576 1,610
1,400 0,014 0,150 1,662 1,730 1,764
1,600 0,016 0,150 1,867 1,937 1,973
1,800 0,018 0,150 2,068 2,177
2,000 0,020 0,150 2,269 2,381
2,240 0,022 0,150 2,516 2,632
2,500 0,025 0,150 2,782 2,900
2,800 0,028 0,180 3,123 3,246
3,150 0,032 0,180 3,481 3,606
3,550 0,036 0,180 3,883 4,012
4,000 0,040 0,180 4,335 4,483
4,500 0,045 0,180 4,843 4,980
5,000 0,050 0,180 5,345 5,486
NOTE 1 For intermediate nominal conductor diameters, the minimum increase figure corresponding to the next
larger nominal conductor diameter must be taken.
NOTE 2 The dimensions of intermediate nominal conductor diameters for the R40 series are given in annex A.
NOTE 3 Grade G2 is a double glass-fibre covering over bare wire. Grade 1G2 is a double glass-fibre covering
over grade 1 enamelled wire. Grade 2G2 is a double glass-fibre covering over grade 2 enamelled wire.
Nominal Conductor Minimum increase of Maximum overall diameter of double
conductor diameter double glass-fibre glass-fibre covering
diameter tolerance covering
±
mm mm mm mm
Grade 1 Grade 2
GL2
GL2 GL2
0,500 0,005 0,115 0,670 0,723 0,745
0,560 0,006 0,150 0,802 0,853 0,877
0,630 0,006 0,150 0,873 0,925 0,951
0,710 0,007 0,150 0,958 1,010 1,037
0,800 0,008 0,150 1,048 1,103 1,132
0,900 0,009 0,150 1,149 1,208 1,240
1,000 0,010 0,150 1,249 1,311 1,348
1,120 0,011 0,150 1,370 1,434 1,467
1,250 0,013 0,150 1,511 1,576 1,610
1,400 0,014 0,150 1,662 1,730 1,764
1,600 0,016 0,150 1,867 1,937 1,973
1,800 0,018 0,150 2,068 2,140 2,177
2,000 0,020 0,150 2,269 2,343 2,381
2,240 0,022 0,150 2,516 2,593 2,632
2,500 0,025 0,150 2,782 2,860 2,900
2,800 0,028 0,180 3,123 3,204 3,246
3,150 0,032 0,180 3,481 3,563 3,606
3,550 0,036 0,180 3,883 3,968 4,012
4,000 0,040 0,180 4,335 4,438 4,483
4,500 0,045 0,180 4,843 4,934 4,980
5,000 0,050 0,180 5,345 5,438 5,486
For intermediate nominal conductor diameters, the minimum increase figure corresponding to the next larger
nominal conductor diameter shall be taken.
NOTE 1 The dimensions of the intermediate nominal conductor diameters for the R40 series are given in
Annex A.
NOTE 2 Grade G2 is a double glass-fibre covering over bare wire. Grade 1G2 is a double glass-fibre covering
over grade 1 enamelled wire. Grade 2G2 is a double glass-fibre covering over grade 2 enamelled wire.
4.2 Out of roundness of the conductor
The difference between the minimum and maximum diameter, at any one point, shall not be
more than the figure given in column 2 of Table 1 or Table 2.
4.3 Minimum increase in diameter due to the covering
The minimum increase in diameter due to the covering shall not be less than the values given
in Table 1 or Table 2.
– 14 – IEC 60317-0-6:2020 RLV © IEC 2020
4.4 Maximum overall diameter
The maximum overall diameter shall not exceed the values given in Table 1 or Table 2.
5 Electrical resistance
No minimum and maximum resistance values are specified.
For nominal resistance values see Annex B.
6 Elongation
The minimum elongation shall not be less than the values given in Table 3. These
requirements shall apply to nominal conductor diameters over 0,630 mm.
Table 3 – Elongation
Nominal conductor diameter
With glass-fibre covering
mm
Minimum elongation %
Over Up to and including
– 0,630 –
0,630 1,250 15
1,250 2,800 20
2,800 5,000 30
7 Springiness
7.1 Nominal conductor diameters up to and including 1,600 mm
No requirements specified.
7.2 Nominal conductor diameters over 1,600 mm
The wire shall not exceed the maximum springback of:
– 5° for wires with a glass-fibre covering over a bare conductor;
– 5,5° for wires with a glass-fibre covering over an enamelled conductor.
8 Flexibility and adherence
The covering shall not open sufficiently to expose the bare or enamelled wire after bending on
a mandrel diameter of ten times the nominal conductor diameter.
9 Heat shock
Test inappropriate.
10 Cut-through
Test inappropriate.
11 Resistance to abrasion
Test inappropriate.
12 Resistance to solvents
Test inappropriate.
13 Breakdown voltage
13.1 Glass-fibre covered bare round copper wires
Method of test according to 4.6 of IEC 60851-5:2008 extended to this standard shall apply.
The wire shall meet the requirements of Table 4.
Table 4 – Breakdown voltage for glass-fibre covered bare round copper wires
Nominal conductor diameter Mandrel diameter Minimum breakdown voltage
Mm mm V
GL1 GL2
Up to and
Over single glass-fibre double glass-
including
covering fibre covering
– 0,500 25 – 200
0,500 2,500 25 – 260
2,500 5,000 50 – 300
13.2 Glass-fibre covered enamelled round copper wires
Method of test according to 4.6 of IEC 60851-5:2008 extended to this standard shall apply.
The wire shall meet the requirements of Table 5.
Table 5 – Breakdown voltage of glass fibre-covered enamelled round copper wires
Nominal conductor Mandrel
Minimum breakdown voltage
diameter diameter
mm Mm V
Grade 1 GL1 Grade 1 GL2 Grade 2 GL1 Grade 2 GL2
Up to and single glass- double single glass- double
Over
including fibre glass-fibre fibre glass-fibre
covering covering covering covering
0,50 1,00 25 750 1 000 1 000 1 200
1,12 2,50 25 1 000 1 200 1 260 1 500
2,50 – 5,00 50 1 200 1 500 1 600 1 800
14 Continuity of covering insulation
Test inappropriate.
– 16 – IEC 60317-0-6:2020 RLV © IEC 2020
15 Temperature index
The temperature index is dependent on the type of impregnating agent used. The method of
test used shall be agreed between purchaser and supplier. The maximum service temperature
shall be determined by experience.
16 Resistance to refrigerants
Test inappropriate.
17 Solderability
Test inappropriate.
18 Heat or solvent bonding
Test inappropriate.
19 Dielectric dissipation factor
Test inappropriate.
20 Resistance to hydrolysis and to transformer oil
Test inappropriate.
21 Loss of mass
Test inappropriate.
23 Pin hole test
Test inappropriate.
30 Packaging
The type of packaging may can influence certain properties of the wire, for example
springback. Therefore, the type of packaging, for example the kind of spool, shall be agreed
between purchaser and supplier.
The wire shall be evenly and compactly wound on spools or placed in containers. No spool or
container shall contain more than one length of wire unless agreed to between purchaser and
supplier. The marking of the label when there is more than one length and/or identification of
the separate lengths in the package shall be agreed to between purchaser and supplier.
Where wires are delivered in coils, the dimensions and the maximum mass of such coils shall
be agreed between purchaser and supplier. Any additional protection for coils shall also be
agreed between purchaser and supplier.
Labels shall be securely attached to the flange of each spool and (where applicable) container
and shall include the following information:
a) manufacturer's name and/or trademark;
b) type of wire and insulation;
c) net mass of wire;
d) diameter(s) of wire and grade of insulation;
e) date of manufacture;
f) appropriate IEC specification number.
– 18 – IEC 60317-0-6:2020 RLV © IEC 2020
Annex A
(informative)
Diameters for intermediate nominal conductor diameters (R40)
Annex A sets out intermediate nominal conductor diameters from which the user may select
intermediate sizes only for technical reasons (see Table A.1 and Table A.2).
Table A.1 – Diameters for single glass-fibre covered
grade 1 or grade 2 enamelled round wires (R40)
Nominal Conductor Minimum increase Maximum overall diameter
conductor diameter single glass-fibre single glass-fibre covering
diameter tolerance covering
± mm
mm mm mm Grade 1G1 Grade 2G1
0,530 0,006 0,102 0,746 0,765
0,600 0,006 0,102 0,809 0,834
0,670 0,007 0,102 0,882 0,909
0,750 0,008 0,102 0,970 0,997
0,850 0,009 0,102 1,075 1,105
0,950 0,010 0,102 1,170 1,210
1,060 0,011 0,102 1,290 1,325
1,180 0,012 0,102 1,412 1,448
1,320 0,013 0,102 1,560 1,596
1,500 0,015 0,102 1,741 1,780
1,700 0,017 0,102 1,985
1,900 0,019 0,102 2,185
2,120 0,021 0,102 2,415
2,360 0,024 0,102 2,660
2,650 0,027 0,114 2,990
3,000 0,030 0,114 3,342
3,350 0,034 0,114 3,696
3,750 0,038 0,114 4,103
4,250 0,043 0,114 4,611
4,750 0,048 0,114 5,120
Nominal Conductor Minimum increase of Maximum overall diameter of single
conductor diameter single glass-fibre glass-fibre covering
diameter tolerance covering
±
mm mm mm mm
Grade 1 GL1 Grade 2 GL1
0,530 0,006 0,102 0,746 0,765
0,600 0,006 0,102 0,809 0,834
0,670 0,007 0,102 0,882 0,909
0,750 0,008 0,102 0,970 0,997
0,850 0,009 0,102 1,075 1,105
0,950 0,010 0,102 1,170 1,210
1,060 0,011 0,102 1,290 1,325
1,180 0,012 0,102 1,412 1,448
1,320 0,013 0,102 1,560 1,596
1,500 0,015 0,102 1,741 1,780
1,700 0,017 0,102 1,948 1,985
1,900 0,019 0,102 2,147 2,185
2,120 0,021 0,102 2,376 2,415
2,360 0,024 0,102 2,620 2,660
2,650 0,027 0,114 2,948 2,990
3,000 0,030 0,114 3,299 3,342
3,350 0,034 0,114 3,652 3,696
3,750 0,038 0,114 4,058 4,103
4,250 0,043 0,114 4,565 4,611
4,750 0,048 0,114 5,072 5,120
– 20 – IEC 60317-0-6:2020 RLV © IEC 2020
Table A.2 – Diameters for double glass-fibre covered,
bare, grade 1 or grade 2 enamelled round wires (R40)
Nominal Conductor Minimum increase Maximum overall diameter,
conductor diameter double glass-fibre double glass-fibre covering
diameter tolerance covering
± mm
mm mm mm Grade G2 Grade 1G2 Grade 2G2
0,530 0,006 0,150 0,772 0,823 0,847
0,600 0,006 0,150 0,843 0,895 0,921
0,670 0,007 0,150 0,918 0,970 0,997
0,750 0,008 0,150 0,998 1,053 1,082
0,850 0,009 0,150 1,099 1,158 1,190
0,950 0,010 0,150 1,199 1,261 1,298
1,060 0,011 0,150 1,310 1,374 1,407
1,180 0,012 0,150 1,441 1,506 1,540
1,320 0,013 0,150 1,582 1,650 1,684
1,500 0,015 0,150 1,767 1,837 1,873
1,700 0,017 0,150 1,968 2,077
1,900 0,019 0,150 2,169 2,281
2,120 0,021 0,150 2,396 2,512
2,360 0,024 0,150 2,642 2,760
2,650 0,027 0,180 2,973 3,096
3,000 0,030 0,180 3,331 3,456
3,350 0,034 0,180 3,665 3,800
3,750 0,038 0,180 4,085 4,233
4,250 0,043 0,180 4,593 4,730
4,750 0,048 0,180 5,095 5,236
Nominal Conductor Minimum increase of Maximum overall diameter, of double
conductor diameter double glass-fibre glass-fibre covering
diameter tolerance covering
±
mm mm mm mm
GL2 Grade 1 Grade 2
GL2 GL2
0,530 0,006 0,150 0,772 0,823 0,847
0,600 0,006 0,150 0,843 0,895 0,921
0,670 0,007 0,150 0,918 0,970 0,997
0,750 0,008 0,150 0,998 1,053 1,082
0,850 0,009 0,150 1,099 1,158 1,190
0,950 0,010 0,150 1,199 1,261 1,298
1,060 0,011 0,150 1,310 1,374 1,407
1,180 0,012 0,150 1,441 1,506 1,540
1,320 0,013 0,150 1,582 1,650 1,684
1,500 0,015 0,150 1,767 1,837 1,873
1,700 0,017 0,150 1,968 2,040 2,077
1,900 0,019 0,150 2,169 2,243 2,281
2,120 0,021 0,150 2,396 2,473 2,512
2,360 0,024 0,150 2,642 2,720 2,760
2,650 0,027 0,180 2,973 3.054 3,096
3,000 0,030 0,180 3,331 3,413 3,456
3,350 0,034 0,180 3,665 3,756 3,800
3,750 0,038 0,180 4,085 4,188 4,233
4,250 0,043 0,180 4,593 4,684 4,730
4,750 0,048 0,180 5,095 5,188 5,236
– 22 – IEC 60317-0-6:2020 RLV © IEC 2020
Annex B
(informative)
Resistance
The figures for nominal resistance are given for information only (see Table B.1). They are
calculated on the basis of the nominal conductor diameter and a nominal resistivity of
2 –1
1/58,5 Ω mm m .
Table B.1 – Electrical resistances
Nominal conductor diameter Nominal resistance
mm
Ω/m
0,500 0,087 06
0,560 0,069 40
0,630 0,054 84
0,710 0,043 18
0,800 0,034 01
0,900 0,026 87
1,000 0,021 76
1,120 0,017 35
1,250 0,013 93
1,400 0,011 10
1,600 0,008 502
1,800 0,006 718
2,000 0,005 441
2,240 0,004 338
2,500 0,003 482
2,800 0,002 776
3,150 0,002 193
3,550 0,001 727
4,000 0,001 360
4,500 0,001 075
5,000 0,000 8706
Nominal conductor diameter Nominal resistance
mm Ω/m
0,500 0,087 06
0,560 0,069 40
0,630 0,054 84
0,710 0,043 18
0,800 0,034 01
0,900 0,026 87
1,000 0,021 76
1,120 0,017 35
1,250 0,013 93
1,400 0,011 10
1,600 0,008 502
1,800 0,006 718
2,000 0,005 441
2,240 0,004 338
2,500 0,003 482
2,800 0,002 776
3,150 0,002 193
3,550 0,001 727
4,000 0,001 360
4,500 0,001 075
5,000 0,000 8706
– 24 – IEC 60317-0-6:2020 RLV © IEC 2020
Annex C
(informative)
High temperature failure test
No requirements are specified.
For the test method, see annex A of IEC 60851-6.
Bibliography
IEC 60264 (all parts), Packaging of winding wires
IEC 60317 (all parts), Specifications for particular types of winding wires
IEC 60317-0-1:1997, Specifications for particular types of winding wires – Part 0-1: General
requirements – Enamelled round copper wire
IEC 60317-48:1999, Specifications for particular types of winding wires – Part 48: Glass-fibre
wound resin or varnish impregnated, bare or enamelled round copper wire, temperature
index 155
IEC 60317-49:1999, Specifications for particular types of winding wires – Part 49: Glass-fibre
wound resin or varnish impregnated, bare or enamelled round copper wire, temperature
index 180
IEC 60317-50:1999, Specifications for particular types of winding wires – Part 50: Glass-fibre
wound silicone resin or varnish impregnated, bare or enamelled round copper wire,
temperature index 200
IEC 60851-6, Winding wires – Test methods – Part 6: Thermal properties
_____________
IEC 60317-0-6 ®
Edition 2.0 2020-06
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Specifications for particular types of winding wires –
Part 0-6: General requirements – Glass-fibre wound resin or varnish
impregnated, bare or enamelled round copper wire
Spécifications pour types particuliers de fils de bobinage –
Partie 0-6: Exigences générales – Fil de section circulaire en cuivre nu
ou émaillé, guipé de fibres de verre imprégnées de résine ou de vernis
– 2 – IEC 60317-0-6:2020 © IEC 2020
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms, definitions, general notes and appearance . 7
3.1 Terms and definitions . 7
3.2 General notes . 8
3.2.1 Methods of test . 8
3.2.2 Winding wire . 9
3.3 Appearance . 9
4 Dimensions. 9
4.1 Conductor diameter . 9
4.2 Out of roundness of the conductor . 11
4.3 Minimum increase in diameter due to the covering . 11
4.4 Maximum overall diameter . 11
5 Electrical resistance . 12
6 Elongation . 12
7 Springiness . 12
7.1 Nominal conductor diameters up to and including 1,600 mm . 12
7.2 Nominal conductor diameters over 1,600 mm . 12
8 Flexibility and adherence . 12
9 Heat shock . 12
10 Cut-through . 12
11 Resistance to abrasion .
...
IEC 60317-0-6 ®
Edition 2.0 2020-06
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Specifications for particular types of winding wires –
Part 0-6: General requirements – Glass-fibre wound resin or varnish
impregnated, bare or enamelled round copper wire
Spécifications pour types particuliers de fils de bobinage –
Partie 0-6: Exigences générales – Fil de section circulaire en cuivre nu
ou émaillé, guipé de fibres de verre imprégnées de résine ou de vernis
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IEC 60317-0-6 ®
Edition 2.0 2020-06
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Specifications for particular types of winding wires –
Part 0-6: General requirements – Glass-fibre wound resin or varnish
impregnated, bare or enamelled round copper wire
Spécifications pour types particuliers de fils de bobinage –
Partie 0-6: Exigences générales – Fil de section circulaire en cuivre nu
ou émaillé, guipé de fibres de verre imprégnées de résine ou de vernis
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.060.10 ISBN 978-2-8322-8427-8
– 2 – IEC 60317-0-6:2020 © IEC 2020
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms, definitions, general notes and appearance . 7
3.1 Terms and definitions . 7
3.2 General notes . 8
3.2.1 Methods of test . 8
3.2.2 Winding wire . 9
3.3 Appearance . 9
4 Dimensions. 9
4.1 Conductor diameter . 9
4.2 Out of roundness of the conductor . 11
4.3 Minimum increase in diameter due to the covering . 11
4.4 Maximum overall diameter . 11
5 Electrical resistance . 12
6 Elongation . 12
7 Springiness . 12
7.1 Nominal conductor diameters up to and including 1,600 mm . 12
7.2 Nominal conductor diameters over 1,600 mm . 12
8 Flexibility and adherence . 12
9 Heat shock . 12
10 Cut-through . 12
11 Resistance to abrasion . 12
12 Resistance to solvents . 13
13 Breakdown voltage . 13
13.1 Glass-fibre covered bare round copper wires . 13
13.2 Glass-fibre covered enamelled round copper wires . 13
14 Continuity of insulation . 13
15 Temperature index . 13
16 Resistance to refrigerants . 14
17 Solderability . 14
18 Heat or solvent bonding . 14
19 Dielectric dissipation factor . 14
20 Resistance to hydrolysis and to transformer oil . 14
21 Loss of mass . 14
23 Pin hole test . 14
30 Packaging . 14
Annex A (informative) Diameters for intermediate nominal conductor diameters (R40) . 15
Annex B (informative) Resistance . 17
Bibliography . 18
Table 1 – Diameters for single glass-fibre covered grade 1 or grade 2 enamelled round
wires . 10
Table 2 – Diameters for double glass-fibre covered, bare, grade 1 or grade 2
enamelled round wires . 10
Table 3 – Elongation . 12
Table 4 – Breakdown voltage for glass-fibre covered bare round copper wires . 13
Table 5 – Breakdown voltage of glass fibre-covered enamelled round copper wires . 13
Table A.1 – Diameters for single glass-fibre covered grade 1 or grade 2 enamelled
round wires (R40) . 15
Table A.2 – Diameters for double glass-fibre covered, bare, grade 1 or grade 2
enamelled round wires (R40) . 16
Table B.1 – Electrical resistances . 17
– 4 – IEC 60317-0-6:2020 © IEC 2020
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SPECIFICATIONS FOR PARTICULAR TYPES OF WINDING WIRES –
Part 0-6: General requirements –
Glass-fibre wound resin or varnish impregnated,
bare or enamelled round copper wire
FOREWORD
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6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60317-0-6 has been prepared by IEC technical committee 55:
Winding wires.
This second edition cancels and replaces the first edition published in 2001 and
Amendment 1:2006. This edition constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
– revision to 3.3, Appearance;
– revision to Table 1, maximum overall diameter of grade 1 wire over single-glass fibre
covering for nominal conductor diameters 1,600 mm – 5,000 mm;
– revision to Table 2, maximum overall diameter of grade 1 wire over double-glass fibre
covering for nominal conductor diameters 1,600 mm – 5,000 mm;
– clarification in Table 3 measurement of elongation as “minimum elongation %”.
The text of this International Standard is based on the following documents:
FDIS Report on voting
55/1851/FDIS 55/1866/RVD
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
This International standard is to be read in conjunction with IEC 60851 (all parts). The clause
numbers used in this part of IEC 60317 are identical with the respective test numbers of
IEC 60851 (all parts).
In case of inconsistencies between IEC 60851 (all parts) and this part of IEC 60317, the latter
prevails.
The numbering of clauses in this standard is not continuous from Clauses 21 and 30 in order
to reserve space for possible future wire requirements prior to those for wire packaging.
A list of all parts in the IEC 60317 series, published under the general title Specifications for
particular types of winding wires, can be found on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
– 6 – IEC 60317-0-6:2020 © IEC 2020
INTRODUCTION
This part of IEC 60317 forms an element of a series of standards which deals with insulated
wires used for windings in electrical equipment. It is composed of the following series:
1) Winding wires – Test methods (IEC 60851 series);
2) Specifications for particular types of winding wires (IEC 60317 series);
3) Packaging of winding wires (IEC 60264 series).
SPECIFICATIONS FOR PARTICULAR TYPES OF WINDING WIRES –
Part 0-6: General requirements –
Glass-fibre wound resin or varnish impregnated,
bare or enamelled round copper wire
1 Scope
This part of IEC 60317 specifies the general requirements of glass-fibre wound resin or
varnish impregnated, bare or enamelled, round copper winding wires.
The range of nominal conductor diameters is given in the relevant specification sheet.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their
content constitutes requirements of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the referenced document (including
any amendments) applies.
IEC 60851 (all parts), Winding wires – Test methods
IEC 60851-5:2008, Winding wires – Test methods – Part 5: Electrical properties
IEC 60851-5/AMD1:2011
IEC 60851-5/AMD2:2019
ISO 3, Preferred numbers – Series of preferred numbers
3 Terms, definitions, general notes and appearance
3.1 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp:
3.1.1
coating
material deposited on a conductor or wire by suitable means and then dried and/or cured
3.1.2
conductor
bare metal after removal of the insulation
3.1.3
covering
material which is wound, wrapped or braided around a bare or insulated conductor
– 8 – IEC 60317-0-6:2020 © IEC 2020
3.1.4
crack
opening in the insulation which exposes the conductor to view at the stated magnification
3.1.5
enamelled wire
wire coated with an insulation of cured resin
3.1.6
grade
increase in the overall diameter of glass fibre covered wire due to the glass fibre covering
and/or enamel
3.1.7
insulation
coating or covering on the conductor with the specific function of withstanding voltage
3.1.8
nominal conductor diameter
designation of conductor size in accordance with the IEC 60317 series
3.1.9
winding wire
wire used for winding a coil to provide a magnetic field
3.1.10
wire
conductor coated or covered with an insulation
3.1.11
normal vision
20/20 vision, with corrective lenses, if necessary
3.2 General notes
3.2.1 Methods of test
All methods of test to be used for this document are given in IEC 60851 (all parts).
The clause numbers used in this document are identical to the respective test numbers in
IEC 60851 (all parts).
In case of inconsistencies between the IEC 60851 parts concerning methods of test and this
document, IEC 60317-0-6 shall prevail.
Where no specific range of nominal conductor diameters is given for a test, the test applies to
all nominal conductor diameters covered by the specification sheet.
Unless otherwise specified, all tests shall be carried out at a temperature ranging between
15 °C and 40 °C and a relative humidity between 25 % and 75 %. Before measurements are
made, the specimens shall be preconditioned under these atmospheric conditions for a time
sufficient to allow the specimens to reach stability.
The wire to be tested shall be removed from the packaging in such a way that the wire will not
be subjected to tension or unnecessary bends. Before each test, sufficient wire should be
discarded to ensure that any damaged wire is not included in the test specimens.
3.2.2 Winding wire
When reference is made to a winding wire according to a standard of the IEC 60317 series
mentioned under Clause 2, the following information is given in the description:
• reference to IEC specification;
• nominal conductor diameter in millimetres;
• grade of coating and glass covering.
EXAMPLE IEC 60317-48 – 1,000 Grade 1 GL1
The coating is characterised by the following different grades of thickness:
– GL1, bare conductor with 1 layer of glass fibre;
– GL2, bare conductor with 2 layers of glass fibre;
– grade 1 GL1, enamelled grade 1 (grade 1) with 1 layer of glass fibre (GL1);
– grade 1 GL2, enamelled grade 1 (grade 1) with 2 layers of glass fibre (GL2);
– grade 2 GL1, enamelled grade 2 (grade 2) with 1 layer of glass fibre (GL1);
– grade 2 GL2, enamelled grade 2 (grade 2) with 2 layers of glass fibre (GL2).
3.3 Appearance
The fibrous covering shall be smooth as agreed upon between customer and supplier in
accordance with good commercial practice and be free from physical damage and foreign
material when examined with normal vision, as wound on the original spool or reel.
4 Dimensions
4.1 Conductor diameter
The series of preferred nominal conductor diameters shall correspond to series R20 according
to ISO 3. The actual values and their tolerances are given in Table 1 and Table 2.
The series of intermediate diameters from which the user shall select intermediate nominal
conductor diameters, when required for technical reasons, shall correspond to series R40
according to ISO 3. The actual values and their tolerances are given in Annex A.
The conductor diameter shall not differ from the nominal diameter by more than the limit given
in Table 1 and Table 2.
– 10 – IEC 60317-0-6:2020 © IEC 2020
Table 1 – Diameters for single glass-fibre covered grade 1
or grade 2 enamelled round wires
Nominal Conductor Minimum increase of Maximum overall diameter of single
conductor diameter single glass-fibre glass-fibre covering
diameter tolerance covering
±
mm mm mm mm
Grade 1 GL1 Grade 2 GL1
0,500 0,005 0,064 0,665 0,685
0,560 0,006 0,102 0,776 0,795
0,630 0,006 0,102 0,839 0,864
0,710 0,007 0,102 0,922 0,949
0,800 0,008 0,102 1,020 1,047
0,900 0,009 0,102 1,125 1,155
1,000 0,010 0,102 1,230 1,260
1,120 0,011 0,102 1,352 1,385
1,250 0,013 0,102 1,485 1,518
1,400 0,014 0,102 1,640 1,676
1,600 0,016 0,102 1,841 1,880
1,800 0,018 0,102 2,048 2,085
2,000 0,020 0,102 2,247 2,285
2,240 0,022 0,102 2,496 2,535
2,500 0,025 0,102 2,760 2,800
2,800 0,028 0,114 3,088 3,130
3,150 0,032 0,114 3,449 3,492
3,550 0,036 0,114 3,852 3,896
4,000 0,040 0,114 4,308 4,353
4,500 0,045 0,114 4,815 4,861
5,000 0,050 0,114 5,322 5,370
For intermediate nominal conductor diameters, the minimum increase figure corresponding to the next larger
nominal conductor diameter shall be taken.
NOTE 1 The dimensions of the intermediate nominal conductor diameters for the R40 series are given in
Annex A.
NOTE 2 Grade 1G1 is a single glass-fibre covering over grade 1 enamelled wire. Grade 2G1 is a single glass-
fibre covering over grade 2 enamelled wire.
Table 2 – Diameters for double glass-fibre covered, bare, grade 1
or grade 2 enamelled round wires
Nominal Conductor Minimum increase of Maximum overall diameter of double
conductor diameter double glass-fibre glass-fibre covering
diameter tolerance covering
±
mm mm mm mm
GL2 Grade 1 Grade 2
GL2 GL2
0,500 0,005 0,115 0,670 0,723 0,745
0,560 0,006 0,150 0,802 0,853 0,877
0,630 0,006 0,150 0,873 0,925 0,951
Nominal Conductor Minimum increase of Maximum overall diameter of double
conductor diameter double glass-fibre glass-fibre covering
diameter tolerance covering
±
mm mm mm mm
GL2 Grade 1 Grade 2
GL2 GL2
0,710 0,007 0,150 0,958 1,010 1,037
0,800 0,008 0,150 1,048 1,103 1,132
0,900 0,009 0,150 1,149 1,208 1,240
1,000 0,010 0,150 1,249 1,311 1,348
1,120 0,011 0,150 1,370 1,434 1,467
1,250 0,013 0,150 1,511 1,576 1,610
1,400 0,014 0,150 1,662 1,730 1,764
1,600 0,016 0,150 1,867 1,937 1,973
1,800 0,018 0,150 2,068 2,140 2,177
2,000 0,020 0,150 2,269 2,343 2,381
2,240 0,022 0,150 2,516 2,593 2,632
2,500 0,025 0,150 2,782 2,860 2,900
2,800 0,028 0,180 3,123 3,204 3,246
3,150 0,032 0,180 3,481 3,563 3,606
3,550 0,036 0,180 3,883 3,968 4,012
4,000 0,040 0,180 4,335 4,438 4,483
4,500 0,045 0,180 4,843 4,934 4,980
5,000 0,050 0,180 5,345 5,438 5,486
For intermediate nominal conductor diameters, the minimum increase figure corresponding to the next larger
nominal conductor diameter shall be taken.
NOTE 1 The dimensions of the intermediate nominal conductor diameters for the R40 series are given in
Annex A.
NOTE 2 Grade G2 is a double glass-fibre covering over bare wire. Grade 1G2 is a double glass-fibre covering
over grade 1 enamelled wire. Grade 2G2 is a double glass-fibre covering over grade 2 enamelled wire.
4.2 Out of roundness of the conductor
The difference between the minimum and maximum diameter, at any one point, shall not be
more than the figure given in column 2 of Table 1 or Table 2.
4.3 Minimum increase in diameter due to the covering
The minimum increase in diameter due to the covering shall not be less than the values given
in Table 1 or Table 2.
4.4 Maximum overall diameter
The maximum overall diameter shall not exceed the values given in Table 1 or Table 2.
– 12 – IEC 60317-0-6:2020 © IEC 2020
5 Electrical resistance
No minimum and maximum resistance values are specified.
For nominal resistance values see Annex B.
6 Elongation
The minimum elongation shall not be less than the values given in Table 3. These
requirements shall apply to nominal conductor diameters over 0,630 mm.
Table 3 – Elongation
Nominal conductor diameter
With glass-fibre covering
mm
Minimum elongation %
Over Up to and including
0,630 1,250 15
1,250 2,800 20
2,800 5,000 30
7 Springiness
7.1 Nominal conductor diameters up to and including 1,600 mm
No requirements specified.
7.2 Nominal conductor diameters over 1,600 mm
The wire shall not exceed the maximum springback of:
– 5° for wires with a glass-fibre covering over a bare conductor;
– 5,5° for wires with a glass-fibre covering over an enamelled conductor.
8 Flexibility and adherence
The covering shall not open sufficiently to expose the bare or enamelled wire after bending on
a mandrel diameter of ten times the nominal conductor diameter.
9 Heat shock
Test inappropriate.
10 Cut-through
Test inappropriate.
11 Resistance to abrasion
Test inappropriate.
12 Resistance to solvents
Test inappropriate.
13 Breakdown voltage
13.1 Glass-fibre covered bare round copper wires
Method of test according to 4.6 of IEC 60851-5:2008 shall apply.
The wire shall meet the requirements of Table 4.
Table 4 – Breakdown voltage for glass-fibre covered bare round copper wires
Nominal conductor diameter Mandrel diameter Minimum breakdown voltage
mm mm V
GL1 GL2
Up to and
Over single glass-fibre double glass-
including
covering fibre covering
– 0,500 25 – 200
0,500 2,500 25 – 260
2,500 5,000 50 – 300
13.2 Glass-fibre covered enamelled round copper wires
Method of test according to 4.6 of IEC 60851-5:2008 shall apply.
The wire shall meet the requirements of Table 5.
Table 5 – Breakdown voltage of glass fibre-covered enamelled round copper wires
Nominal conductor Mandrel
Minimum breakdown voltage
diameter diameter
mm mm V
Grade 1 GL1 Grade 1 GL2 Grade 2 GL1 Grade 2 GL2
Up to and single glass- double single glass- double
Over
including fibre glass-fibre fibre glass-fibre
covering covering covering covering
0,50 1,00 25 750 1 000 1 000 1 200
1,12 2,50 25 1 000 1 200 1 260 1 500
2,50 5,00 50 1 200 1 500 1 600 1 800
14 Continuity of insulation
Test inappropriate.
15 Temperature index
The temperature index is dependent on the type of impregnating agent used. The method of
test used shall be agreed between purchaser and supplier. The maximum service temperature
shall be determined by experience.
– 14 – IEC 60317-0-6:2020 © IEC 2020
16 Resistance to refrigerants
Test inappropriate.
17 Solderability
Test inappropriate.
18 Heat or solvent bonding
Test inappropriate.
19 Dielectric dissipation factor
Test inappropriate.
20 Resistance to hydrolysis and to transformer oil
Test inappropriate.
21 Loss of mass
Test inappropriate.
23 Pin hole test
Test inappropriate.
30 Packaging
The type of packaging can influence certain properties of the wire, for example springback.
Therefore, the type of packaging, for example the kind of spool, shall be agreed between
purchaser and supplier.
The wire shall be evenly and compactly wound on spools or placed in containers. No spool or
container shall contain more than one length of wire unless agreed to between purchaser and
supplier. The marking of the label when there is more than one length and/or identification of
the separate lengths in the package shall be agreed to between purchaser and supplier.
Where wires are delivered in coils, the dimensions and the maximum mass of such coils shall
be agreed between purchaser and supplier. Any additional protection for coils shall also be
agreed between purchaser and supplier.
Labels shall be securely attached to the flange of each spool and (where applicable) container
and shall include the following information:
a) manufacturer's name and/or trademark;
b) type of wire and insulation;
c) net mass of wire;
d) diameter(s) of wire and grade of insulation;
e) date of manufacture;
f) appropriate IEC specification number.
Annex A
(informative)
Diameters for intermediate nominal conductor diameters (R40)
Annex A sets out intermediate nominal conductor diameters from which the user may select
intermediate sizes only for technical reasons (see Table A.1 and Table A.2).
Table A.1 – Diameters for single glass-fibre covered
grade 1 or grade 2 enamelled round wires (R40)
Nominal Conductor Minimum increase of Maximum overall diameter of single
conductor diameter single glass-fibre glass-fibre covering
diameter tolerance covering
±
mm mm mm mm
Grade 1 GL1 Grade 2 GL1
0,530 0,006 0,102 0,746 0,765
0,600 0,006 0,102 0,809 0,834
0,670 0,007 0,102 0,882 0,909
0,750 0,008 0,102 0,970 0,997
0,850 0,009 0,102 1,075 1,105
0,950 0,010 0,102 1,170 1,210
1,060 0,011 0,102 1,290 1,325
1,180 0,012 0,102 1,412 1,448
1,320 0,013 0,102 1,560 1,596
1,500 0,015 0,102 1,741 1,780
1,700 0,017 0,102 1,948 1,985
1,900 0,019 0,102 2,147 2,185
2,120 0,021 0,102 2,376 2,415
2,360 0,024 0,102 2,620 2,660
2,650 0,027 0,114 2,948 2,990
3,000 0,030 0,114 3,299 3,342
3,350 0,034 0,114 3,652 3,696
3,750 0,038 0,114 4,058 4,103
4,250 0,043 0,114 4,565 4,611
4,750 0,048 0,114 5,072 5,120
– 16 – IEC 60317-0-6:2020 © IEC 2020
Table A.2 – Diameters for double glass-fibre covered,
bare, grade 1 or grade 2 enamelled round wires (R40)
Nominal Conductor Minimum increase of Maximum overall diameter, of double
conductor diameter double glass-fibre glass-fibre covering
diameter tolerance covering
±
mm mm mm mm
GL2 Grade 1 Grade 2
GL2 GL2
0,530 0,006 0,150 0,772 0,823 0,847
0,600 0,006 0,150 0,843 0,895 0,921
0,670 0,007 0,150 0,918 0,970 0,997
0,750 0,008 0,150 0,998 1,053 1,082
0,850 0,009 0,150 1,099 1,158 1,190
0,950 0,010 0,150 1,199 1,261 1,298
1,060 0,011 0,150 1,310 1,374 1,407
1,180 0,012 0,150 1,441 1,506 1,540
1,320 0,013 0,150 1,582 1,650 1,684
1,500 0,015 0,150 1,767 1,837 1,873
1,700 0,017 0,150 1,968 2,040 2,077
1,900 0,019 0,150 2,169 2,243 2,281
2,120 0,021 0,150 2,396 2,473 2,512
2,360 0,024 0,150 2,642 2,720 2,760
2,650 0,027 0,180 2,973 3.054 3,096
3,000 0,030 0,180 3,331 3,413 3,456
3,350 0,034 0,180 3,665 3,756 3,800
3,750 0,038 0,180 4,085 4,188 4,233
4,250 0,043 0,180 4,593 4,684 4,730
4,750 0,048 0,180 5,095 5,188 5,236
Annex B
(informative)
Resistance
The figures for nominal resistance are given for information only (see Table B.1). They are
calculated on the basis of the nominal conductor diameter and a nominal resistivity of
2 –1
1/58,5 Ω mm m .
Table B.1 – Electrical resistances
Nominal conductor diameter Nominal resistance
mm Ω/m
0,500 0,087 06
0,560 0,069 40
0,630 0,054 84
0,710 0,043 18
0,800 0,034 01
0,900 0,026 87
1,000 0,021 76
1,120 0,017 35
1,250 0,013 93
1,400 0,011 10
1,600 0,008 502
1,800 0,006 718
2,000 0,005 441
2,240 0,004 338
2,500 0,003 482
2,800 0,002 776
3,150 0,002 193
3,550 0,001 727
4,000 0,001 360
4,500 0,001 075
5,000 0,000 8706
– 18 – IEC 60317-0-6:2020 © IEC 2020
Bibliography
IEC 60264 (all parts), Packaging of winding wires
IEC 60317 (all parts), Specifications for particular types of winding wires
IEC 60317-0-1, Specifications for particular types of winding wires – Part 0-1: General
requirements – Enamelled round copper wire
IEC 60317-48, Specifications for particular types of winding wires – Part 48: Glass-fibre
wound resin or varnish impregnated, bare or enamelled round copper wire, temperature
index 155
IEC 60317-49, Specifications for particular types of winding wires – Part 49: Glass-fibre
wound resin or varnish impregnated, bare or enamelled round copper wire, temperature
index 180
IEC 60317-50, Specifications for particular types of winding wires – Part 50: Glass-fibre
wound silicone resin or varnish impregnated, bare or enamelled round copper wire,
temperature index 200
IEC 60851-6, Winding wires – Test methods – Part 6: Thermal properties
_____________
– 20 – IEC 60317-0-6:2020 © IEC 2020
SOMMAIRE
AVANT-PROPOS . 22
INTRODUCTION . 24
1 Domaine d'application . 25
2 Références normatives . 25
3 Termes, définitions, notes générales et aspect . 25
3.1 Termes et définitions . 25
3.2 Notes générales . 26
3.2.1 Méthodes d’essai . 26
3.2.2 Fil de bobinage . 27
3.3 Aspect . 27
4 Dimensions. 27
4.1 Diamètre du conducteur . 27
4.2 Faux-rond du conducteur . 29
4.3 Accroissement minimal du diamètre dû à l’enveloppe . 30
4.4 Diamètre extérieur maximal . 30
5 Résistance électrique . 30
6 Allongement . 30
7 Effet de ressort . 30
7.1 Diamètres nominaux des conducteurs jusques et y compris 1,600 mm . 30
7.2 Diamètres nominaux des conducteurs supérieurs à 1,600 mm . 30
8 Souplesse et adhérence . 30
9 Choc thermique . 31
10 Thermoplasticité . 31
11 Résistance à l'abrasion . 31
12 Résistance aux solvants . 31
13 Tension de claquage . 31
13.1 Fils de section circulaire en cuivre nus recouverts d’une enveloppe de fibres
de verre . 31
13.2 Fils de section circulaire en cuivre émaillés recouverts d’une enveloppe de
fibres de verre . 31
14 Continuité de l’isolant . 32
15 Indice de température . 32
16 Résistance aux réfrigérants . 32
17 Brasabilité . 32
18 Adhérence par chaleur ou par solvant. 32
19 Facteur de dissipation diélectrique . 32
20 Résistance à l’hydrolyse et à l'huile de transformateur . 32
21 Perte de masse . 32
23 Détection des microfissures en immersion . 33
30 Conditionnement . 33
Annexe A (informative) Diamètres nominaux intermédiaires des conducteurs (R40) . 34
Annexe B (informative) Résistance . 36
Bibliographie . 37
Tableau 1 – Diamètres des fils de section circulaire émaillés, grade 1 ou grade 2,
recouverts d’une enveloppe de fibres de verre simple couche . 28
Tableau 2 – Diamètres des fils de section circulaire émaillés, grade 1 ou grade 2,
recouverts d’une enveloppe de fibres de verre double couche . 29
Tableau 3 – Allongement . 30
Tableau 4 – Tension de claquage pour les fils de section circulaire en cuivre nus
recouverts d’une enveloppe de fibres de verre . 31
Tableau 5 – Tension de claquage pour les fils de section circulaire en cuivre émaillés
recouverts d’une enveloppe de fibres de verre . 32
Tableau A.1 – Diamètres des fils de section circulaire émaillés, grade 1 ou grade 2,
recouverts d’une enveloppe de fibres de verre simple couche (R40) . 34
Tableau A.2 – Diamètres des fils de section circulaire, nus ou émaillés, grade 1 ou
grade 2, recouverts d’une enveloppe de fibres de verre double couche (R40) . 35
Tableau B.1 – Résistance électrique . 36
– 22 – IEC 60317-0-6:2020 © IEC 2020
COMMISSION ÉLECTROTECHNIQUE INTERNATIONALE
____________
SPÉCIFICATIONS POUR TYPES PARTICULIERS DE FILS DE BOBINAGE –
Partie 0-6: Exigences générales –
Fil de section circulaire en cuivre nu ou émaillé,
guipé de fibres de verre imprégnées de résine ou de vernis
AVANT-PROPOS
1) La Commission Électrotechnique Internationale (IEC) est une organisation mondiale de normalisation
composée de l'ensemble des comités électrotechniques nationaux (Comités nationaux de l’IEC). L’IEC a pour
objet de favoriser la
...








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