Hydraulic turbines - Testing of control systems

Deals with the definition and the characteristics of control systems. It is not limited to the actual controller tasks but also includes other tasks which may be assigned to a control system, such as sequence control tasks, safety and provision for the actuating energy. The following systems are included, speed, power, opening, water level and flow control for all turbine types; electronic, electrical and fluid power devices; safety devices as well as start-up and shutdown devices.

Wasserturbinen - Prüfung von Regelsystemen

Turbines hydrauliques - Essais des systèmes de régulation

Traite de la définition et des caractéristiques des systèmes de régulation. Elle n'est pas limitée aux tâches effectives de régulation, mais inclut également d'autres tâches qui peuvent être assignées à un système de régulation, telles que les tâches de commande séquentielle, de sécurité, d'alimentation en énergie de manoeuvre. La présente norme couvre les systèmes suivants : régulation de vitesse, puissance, ouverture, niveau d'eau et débit de tous types de turbines; dispositifs électroniques, électriques et d'alimentation en fluide; dispositifs de sécurité; dispositifs de démarrage, et dispositifs d'arrêt.

Vodne turbine – Preskušanje krmilnih sistemov (IEC 60308:2005)

General Information

Status
Published
Publication Date
01-Jun-2005
Withdrawal Date
30-Apr-2008
Technical Committee
Drafting Committee
Parallel Committee
Current Stage
6060 - Document made available - Publishing
Start Date
02-Jun-2005
Completion Date
02-Jun-2005

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SLOVENSKI SIST EN 60308:2005
STANDARD
september 2005
Vodne turbine – Preskušanje krmilnih sistemov (IEC 60308:2005)
Hydraulic turbines – Testing of control systems (IEC 60308:2005)
ICS 27.140 Referenčna številka
©  Standard je založil in izdal Slovenski inštitut za standardizacijo. Razmnoževanje ali kopiranje celote ali delov tega dokumenta ni dovoljeno

EUROPEAN STANDARD EN 60308
NORME EUROPÉENNE
EUROPÄISCHE NORM June 2005
ICS 27.140
English version
Hydraulic turbines –
Testing of control systems
(IEC 60308:2005)
Turbines hydrauliques –  Wasserturbinen –
Essais des systèmes de régulation Prüfung von Regelsystemen
(CEI 60308:2005) (IEC 60308:2005)

This European Standard was approved by CENELEC on 2005-05-01. CENELEC members are bound to
comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and
notified to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden,
Switzerland and United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: rue de Stassart 35, B - 1050 Brussels

© 2005 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.

Ref. No. EN 60308:2005 E
Foreword
The text of document 4/199/FDIS, future edition 2 of IEC 60308, prepared by IEC TC 4, Hydraulic
turbines, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as
EN 60308 on 2005-05-01.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2006-02-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2008-05-01
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 60308:2005 was approved by CENELEC as a European
Standard without any modification.
__________
- 3 - EN 60308:2005
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
NOTE Where an international publication has been modified by common modifications, indicated by (mod), the relevant
EN/HD applies.
Publication Year Title EN/HD Year
IEC 60041 (mod) 1991 Field acceptance tests to determine the EN 60041 1994
hydraulic performance of hydraulic
turbines, storage pumps and pump-
turbines
IEC 60193 1999 Hydraulic turbines, storage pumps and EN 60193 1999
pump-turbines - Model acceptance tests

1)
IEC 60545 - Guide for commissioning, operation and - -
maintenance of hydraulic turbines

IEC 61362 1998 Guide to specification of hydraulic turbine EN 61362 1998
control systems
1)
2)
IEC 61000-4-2 - Electromagnetic compatibility (EMC) EN 61000-4-2 1995
Part 4-2: Testing and measurement
techniques - Electrostatic discharge
immunity test
1) 2)
IEC 61000-4-3 - Part 4-3: Testing and measurement EN 61000-4-3 2002
techniques - Radiated, radio-frequency,
electromagnetic field immunity test

1)
IEC 61000-4-6 - Part 4-6: Testing and measurement - -
techniques - Immunity to conducted
disturbances, induced by radio-frequency
fields
ISO 4406 1999 Hydraulic fluid power - Fluids - Method for - -
coding the level of contamination by solid
particles
1)
Undated reference.
2)
Valid edition at date of issue.

NORME CEI
INTERNATIONALE IEC
INTERNATIONAL
Deuxième édition
STANDARD
Second edition
2005-01
Turbines hydrauliques –
Essais des systèmes de régulation
Hydraulic turbines –
Testing of control systems
© IEC 2005 Droits de reproduction réservés ⎯ Copyright - all rights reserved
Aucune partie de cette publication ne peut être reproduite ni No part of this publication may be reproduced or utilized in any
utilisée sous quelque forme que ce soit et par aucun procédé, form or by any means, electronic or mechanical, including
électronique ou mécanique, y compris la photocopie et les photocopying and microfilm, without permission in writing from
microfilms, sans l'accord écrit de l'éditeur. the publisher.
International Electrotechnical Commission, 3, rue de Varembé, PO Box 131, CH-1211 Geneva 20, Switzerland
Telephone: +41 22 919 02 11 Telefax: +41 22 919 03 00 E-mail: inmail@iec.ch Web: www.iec.ch
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Pour prix, voir catalogue en vigueur
For price, see current catalogue

60308 © IEC:2005 – 3 –
CONTENTS
FOREWORD.7
INTRODUCTION.11
1 Scope and object.13
2 Normative references.13
3 Terms and definitions, symbols and units .15
4 Functions and components of hydro control systems .23
4.1 Control systems proper.23
4.2 Other control systems and transitions.23
4.3 Control system components .23
4.4 Safety functions, 4.14 of IEC 61362 .25
4.5 Environmental protection, 4.16 of IEC 61362.25
4.6 Electromagnetic compatibility (EMC).25
5 Contractual stipulations.25
5.1 Guarantees and acceptance tests .25
5.2 Documentation.25
6 Control system tests .27
6.1 General.27
6.2 Recommendations on workshop tests .27
6.3 Recommendations on field tests.29
6.4 Electrical checks.31
6.5 Test of converters, amplifiers and actuators .35
6.6 Site tests of controller characteristics.49
6.7 Safety tests.57
6.8 Test conditions to be fulfilled .61
6.9 Isolated network field tests .65
6.10 Role of controller for stability in interconnected power systems.69
7 Inaccuracies in controller tests.71
8 Simulation of governing and control operations .77
8.1 General remarks.77
8.2 Simulator characteristics.79
8.3 Inaccuracy of plant simulators, calculations of pressure surge and control
parameters.79
Annex A (informative) Test procedures.83
Annex B (informative) Recommendation for testing of turbine controllers .91
Annex C (informative) Field test of control systems.113
Annex D (informative) Control system test examples .119
Figure 1 – Servomotor cushioning time T .15
h
Figure 2 – Turbine control transmission ratio .17
Figure 3 – Controlled system self-regulation factor .19
Figure 4 – Oil flow Q function of input current I and pressure drop ∆p.35
Figure 5 – Electro hydraulic converter for high grade control system .37

60308 © IEC:2005 – 5 –
Figure 6 – Output stroke ∆s of a converter versus input current I.39
Figure 7 – Performance curves of control valves.43
Figure 8 – Example of on-line simulated isolated grid test.69
Figure D.1 – Insensitivity test under speed control with X-Y recording.141
Figure D.2 – Insensitivity test under power control with time characteristics .143
Figure D.3 – Flutter test of 2 regulated quantities with X-Y recording .145
Figure D.4 − Measurement of a unit step response with PID speed controller .147
Figure D.5 – Measurement of a unit step response with speed control for determination
of PID controller parameters .149
Figure D.6 – Measurement of unit step response in isolated operation .151
Figure D.7 – Measurement of a unit step responses with power control (Pelton turbine) .153
Figure D.8 − Measurement of unit step responses with power control (pump turbine) .155
Figure D.9 – Measurement of a unit step response with power control for determination
of PI-controller parameters.157
Figure D.10 – Measurement of a unit step response with head race level control.159
Figure D.11 – Measurement of the unit step responses with head race level control in
multi-unit operations .161
Figure D. 12 – Measurement of a load rejection with transition into no-load operation .163
Figure D.13 – Measurement of a load rejection with limit control of surge and suction
waves and with transition into no-load operation.165
Figure D.14 – Measurement of a start-up process under load .167
Figure D.15 – Measurement of changeover from full turbine load to synchronous
condenser operation .169
Figure D.16 – Measurement of a power step response in on-line simulated isolation test.171

60308 © IEC:2005 – 7 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
HYDRAULIC TURBINES –
TESTING OF CONTROL SYSTEMS
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Pub
...

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