Resistance welding - Destructive tests of welds - Pressure test of resistance seam welds (ISO 17654:2011)

ISO 27654:2011 specifies the pressure test method to be applied to resistance-seam-welded specimens of different types of materials with single sheet thicknesses ranging from 0,3 mm to 3,2 mm.
The purpose of this pressure test is to determine the suitability of the material, welding equipment, welding parameters and of other factors on a tank, a vessel or a container for liquids or gases, which are manufactured by resistance seam welding.

Widerstandsschweißen - Zerstörende Prüfungen von Schweißverbindungen - Druckprüfung an Widerstandsrollennahtschweißverbindungen (ISO 17654:2011)

Diese Internationale Norm legt die Druckprüfung von rollennahtgeschweißten Proben aus verschiedenen
Werkstoffen mit Einzelblechdicken im Bereich von 0,3 mm bis 3,2 mm fest.
Der Zweck dieser Druckprüfung ist das Bestimmen der Eignung des Werkstoffes, der Schweißeinrichtung, der
Schweißparameter und anderer Faktoren an einem Tank, einem Kessel oder einem Behälter für Flüssigkeiten
oder Gase, die durch Widerstandsrollennahtschweißen hergestellt werden.

Soudage par résistance - Essais destructifs des soudures - Essai de pression des soudures par résistance à la molette(ISO 17654:2011)

L'ISO 17654:2011 spécifie la méthode d'essai sous pression à appliquer à des éprouvettes soudées par résistance à la molette constituées de différents types de matériaux, sous forme de tôles minces, d'épaisseur comprise entre 0,3 mm et 3,2 mm.
L'objet de cet essai sous pression est de déterminer la compatibilité du matériau, du matériel de soudage, des paramètres de soudage et d'autres facteurs vis-à-vis d'un réservoir, d'un récipient ou d'un conteneur destinés à recevoir des liquides ou des gaz, fabriqués par soudage par résistance à la molette.

Uporovno varjenje - Porušitveni preskusi zvarov - Tlačni preskus uporovnih kolutnih zvarov (ISO 17654:2011)

Ta mednarodni standard določa metodo tlačnega preskusa, ki se uporablja na vzorcih uporovnih kolutnih zvarov raznovrstnih materialov z debelino ene plošče med 0,3 mm in 3,2 mm. Namen tega tlačnega preskusa je določiti ustreznost materiala, opreme za varjenje, parametrov varjenja in drugih dejavnikov na cisterni, posodi ali vsebniku za tekočine in pline, narejenih z uporovnim kolutnim varjenjem.

General Information

Status
Published
Publication Date
14-Sep-2011
Withdrawal Date
30-Mar-2012
Technical Committee
CEN/TC 121 - Welding
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
15-Sep-2011
Completion Date
15-Sep-2011

Relations

Effective Date
08-Jun-2022

Overview

EN ISO 17654:2011 is an international standard developed by the International Organization for Standardization (ISO) and adopted by the European Committee for Standardization (CEN). It specifies a pressure test method for evaluating resistance-seam-welded specimens. The standard applies to single sheet thicknesses ranging from 0.3 mm to 3.2 mm and is essential for assessing the integrity of welds in tanks, vessels, or containers designed to hold liquids or gases.

This destructive pressure test ensures the suitability of materials, welding equipment, and welding parameters used in resistance seam welding processes. EN ISO 17654:2011 supersedes the previous 2003 edition and is fundamental for quality control and compliance in manufacturing sectors relying on resistance welding techniques.

Key Topics

  • Scope and Purpose
    The standard defines a pressure test for seam weld specimens to verify the strength and leak-tightness of welded joints, crucial for components under pressure such as tanks and containers.

  • Test Specimens
    Specimens must be prepared from the same materials and under similar conditions as actual production components, using identical welding equipment and parameters.
    Two specimen types are described:

    • Type A: Specimen with four seams
    • Type B: Specimen with one seam
      Dimensions and edge distances are regulated for test consistency.
  • Test Procedure
    The pressure test is conducted by applying compressed air or water to the welded specimen mounted in a restraining fixture that limits expansion during testing. Leakage detection is performed visually for bubble presence. Test pressure can be set at 0.15 MPa or pressure causing 20 mm deformation, depending on the product specification.
    Higher pressure tests require safety precautions, including performing the test in air with internal water pressure.

  • Test Reporting
    Comprehensive test reports must include:

    • Standard reference
    • Material properties and sheet thickness
    • Welding process details and parameters
    • Weld dimensions and test conditions
    • Results and any deviations from the standard

Applications

EN ISO 17654:2011 is widely used in industries where pressure-retaining welded assemblies are critical, including:

  • Manufacture of pressure vessels, tanks, and containers for liquids and gases
  • Automotive and aerospace sectors, where resistance seam welding is common for structural components
  • Pipeline and fluid handling systems, requiring leak-proof welded joints
  • Industrial equipment fabrication where weld integrity ensures safety and longevity

By following this pressure test method, manufacturers can validate welding quality, reduce failure risks, certify product compliance, and maintain high safety standards.

Related Standards

To fully implement EN ISO 17654:2011, familiarity with related ISO standards is beneficial:

  • ISO 14329 - Resistance welding destructive tests: failure types and geometric measurements for resistance spot, seam, and projection welds
  • ISO 17677-1 - Resistance welding vocabulary: definitions related to spot, projection, and seam welding processes

Compliance with these standards helps ensure a comprehensive understanding of testing procedures, welding terminology, and quality evaluation criteria within resistance welding practices.


Keywords: EN ISO 17654:2011, resistance welding, resistance seam welds, destructive weld tests, pressure test method, welded joints, pressure vessels, welding quality control, seam weld pressure testing, resistance welding standards.

Frequently Asked Questions

EN ISO 17654:2011 is a standard published by the European Committee for Standardization (CEN). Its full title is "Resistance welding - Destructive tests of welds - Pressure test of resistance seam welds (ISO 17654:2011)". This standard covers: ISO 27654:2011 specifies the pressure test method to be applied to resistance-seam-welded specimens of different types of materials with single sheet thicknesses ranging from 0,3 mm to 3,2 mm. The purpose of this pressure test is to determine the suitability of the material, welding equipment, welding parameters and of other factors on a tank, a vessel or a container for liquids or gases, which are manufactured by resistance seam welding.

ISO 27654:2011 specifies the pressure test method to be applied to resistance-seam-welded specimens of different types of materials with single sheet thicknesses ranging from 0,3 mm to 3,2 mm. The purpose of this pressure test is to determine the suitability of the material, welding equipment, welding parameters and of other factors on a tank, a vessel or a container for liquids or gases, which are manufactured by resistance seam welding.

EN ISO 17654:2011 is classified under the following ICS (International Classification for Standards) categories: 25.160.40 - Welded joints and welds. The ICS classification helps identify the subject area and facilitates finding related standards.

EN ISO 17654:2011 has the following relationships with other standards: It is inter standard links to EN ISO 17654:2003. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

EN ISO 17654:2011 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI STANDARD
01-november-2011
1DGRPHãþD
SIST EN ISO 17654:2003
8SRURYQRYDUMHQMH3RUXãLWYHQLSUHVNXVL]YDURY7ODþQLSUHVNXVXSRURYQLK
NROXWQLK]YDURY ,62
Resistance welding - Destructive tests of welds - Pressure test of resistance seam welds
(ISO 17654:2011)
Widerstandsschweißen - Zerstörende Prüfung von Schweißverbindungen - Druckprüfung
an Widerstandsrollennahtschweißverbindungen (ISO 17654:2011)
Soudage par résistance - Essais destructifs des soudures - Essai de pression des
soudures par résistance à la molette(ISO 17654:2011)
Ta slovenski standard je istoveten z: EN ISO 17654:2011
ICS:
25.160.40 Varjeni spoji in vari Welded joints
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN ISO 17654
NORME EUROPÉENNE
EUROPÄISCHE NORM
September 2011
ICS 25.160.40 Supersedes EN ISO 17654:2003
English Version
Resistance welding - Destructive tests of welds - Pressure test
of resistance seam welds (ISO 17654:2011)
Soudage par résistance - Essais destructifs des soudures - Widerstandsschweißen - Zerstörende Prüfung von
Essai de pression des soudures par résistance à la Schweißverbindungen - Druckprüfung an
molette(ISO 17654:2011) Widerstandsrollennahtschweißverbindungen (ISO
17654:2011)
This European Standard was approved by CEN on 14 September 2011.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same
status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2011 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 17654:2011: E
worldwide for CEN national Members.

Contents Page
Foreword .3

Foreword
This document (EN ISO 17654:2011) has been prepared by Technical Committee ISO/TC 44 “Welding and
allied processes” in collaboration with Technical Committee CEN/TC 121 “Welding” the secretariat of which is
held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by March 2012, and conflicting national standards shall be withdrawn at
the latest by March 2012.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 17654:2003.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
Endorsement notice
The text of ISO 17654:2011 has been approved by CEN as a EN ISO 17654:2011 without any modification.

INTERNATIONAL ISO
STANDARD 17654
Second edition
2011-09-15
Resistance welding — Destructive tests
of welds — Pressure test of resistance
seam welds
Soudage par résistance — Essais destructifs des soudures — Essai de
pression des soudures par résistance à la molette
Reference number
ISO 17654:2011(E)
©
ISO 2011
ISO 17654:2011(E)
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,
electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISO’s
member body in the country of the requester.
ISO copyright office
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E-mail copyright@iso.org
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Published in Switzerland
ii © ISO 2011 – All rights reserved

ISO 17654:2011(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in th
...

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