EN 4199-005:2009
(Main)Aerospace series - Bonding straps for aircraft - Part 005: Flat braid conductors copper, tin plated -65 °C up to 150 °C and copper, nickel plated, -65 °C up to 260 °C - Product standard
Aerospace series - Bonding straps for aircraft - Part 005: Flat braid conductors copper, tin plated -65 °C up to 150 °C and copper, nickel plated, -65 °C up to 260 °C - Product standard
This standard defines the characteristics of flat braided conductors copper tin or nickel plated for bonding
straps according to EN 4199-001.
Luft und Raumfahrt - Masseverbinder für Luftfahrzeuge - Teil 005: Flache umflochtene Leiter, Kupfer, verzinnt -65 °C bis 150 °C und Kupfer, vernickelt -65 °C bis 260 °C - Produktnorm
Série aérospatiale - Tresses de métallisation pour avion - Partie 005 : Tresse plate, conducteurs en cuivre étamé pour une utilisation de - 65 °C à 150 °C et en cuivre nickelé pour une utilisation de - 65 °C à 260 °C - Norme de produit
Aeronavtika - Ozemljitvene zbiralke za letala - 005. del: Ploščati pleteni bakreni vodniki, pocinkani od -65 °C do vključno 150 °C in ponikljani od -65 °C do vključno 260 °C - Standard za proizvod
General Information
- Status
- Published
- Publication Date
- 09-Jun-2009
- Withdrawal Date
- 30-Dec-2009
- Technical Committee
- ASD-STAN - Aerospace
- Drafting Committee
- ASD-STAN/D 2 - Electrical
- Current Stage
- 9093 - Decision to confirm - Review Enquiry
- Start Date
- 21-Jan-2025
- Completion Date
- 28-Jan-2026
Relations
- Effective Date
- 28-Jan-2026
- Effective Date
- 28-Jan-2026
- Effective Date
- 28-Jan-2026
- Effective Date
- 28-Jan-2026
- Effective Date
- 28-Jan-2026
Overview - EN 4199-005:2009 (CEN)
EN 4199-005:2009 is a CEN product standard in the Aerospace series that specifies the characteristics of flat braid conductors used for aircraft bonding straps. It covers copper flat braids with tin plating (temperature rating −65 °C to 150 °C) and nickel plating (temperature rating −65 °C to 260 °C). The standard defines material, construction limits, dimensions, marking, packaging and basic quality checks for these bonding conductors.
Key topics and technical requirements
- Temperature rating
- Copper, tin‑plated: −65 °C to 150 °C
- Copper, nickel‑plated: −65 °C to 260 °C
- Material and finish
- Single strand diameters ≥ 0.10 mm shall comply with EN 2083; same material/plating applies to strands < 0.10 mm.
- Braid geometry
- Braid angle α: 10° to 35°
- Dimensions and mass given by Figure 1 and Table 1 (size codes A–E). Example entries:
- Code A - nominal cross‑section 4 mm², construction 24 × 44 × 0.071, mass ≈ 40 kg/km
- Code C - nominal cross‑section 10 mm², construction 24 × 110 × 0.071, mass ≈ 115 kg/km
- Code E - nominal cross‑section 25 mm², construction 24 × 132 × 0.10, mass ≈ 262 kg/km
- Electrical resistance
- Resistance values at 20 °C under 1 A are specified per braid code (Ω/km).
- Quality assurance
- Flexure endurance: 1 000 cycles on a mandrel of diameter 5× nominal braid thickness with a suspended weight.
- Guide for suspended mass: nominal cross‑section (mm²) × 150 g
- Designation, marking and packaging
- Designation format examples provided (e.g., EN4199-005A T for size code A, tin plated).
- Marking on reel/packaging must include: designation, date of manufacture, manufacturer name/monogram (EN 2424 style F), and length.
- Packaging: supplied on reels as agreed with purchaser.
Applications and users
- Intended for use in aircraft bonding straps and grounding connections where flexible, low‑resistance conductors are needed.
- Typical users:
- Aerospace component manufacturers and assemblers
- Bonding strap and cable suppliers
- Aircraft design and maintenance engineers
- Procurement and quality assurance teams specifying material compliance
Related standards
- EN 4199-001 - Bonding straps for aircraft - Technical specification (terminology and general requirements)
- EN 2083 - Copper or copper alloy conductors for electrical cables - Product standard
- EN 2424 - Marking of aerospace products
This standard is essential when specifying or manufacturing flat braid conductors for aerospace bonding applications to ensure compatibility, traceability and reliable performance across the specified temperature ranges.
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Frequently Asked Questions
EN 4199-005:2009 is a standard published by the European Committee for Standardization (CEN). Its full title is "Aerospace series - Bonding straps for aircraft - Part 005: Flat braid conductors copper, tin plated -65 °C up to 150 °C and copper, nickel plated, -65 °C up to 260 °C - Product standard". This standard covers: This standard defines the characteristics of flat braided conductors copper tin or nickel plated for bonding straps according to EN 4199-001.
This standard defines the characteristics of flat braided conductors copper tin or nickel plated for bonding straps according to EN 4199-001.
EN 4199-005:2009 is classified under the following ICS (International Classification for Standards) categories: 49.060 - Aerospace electric equipment and systems. The ICS classification helps identify the subject area and facilitates finding related standards.
EN 4199-005:2009 has the following relationships with other standards: It is inter standard links to EN 2424:2008, EN 2083:2001, EN 4199-001:2013, EN 4199-002:2006, EN 4199-003:2009. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
EN 4199-005:2009 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Luft und Raumfahrt - Masseverbinder für Luftfahrzeuge - Teil 005: Masseband, flache Geflechtsleiter Kupfer, verzinnt – 65° C bis 150° C und Kupfer, vernickelt – 65° C bis 260° C - ProduktnormSérie aérospatiale - Tresses de métallisation d'aéronefs - Partie 005 : Conducteurs à tresse plate, cuivrés, étamés entre -65°C et 150°C et cuivrés, nickelés entre -65°C et 260°C- Norme de produitAerospace series - Bonding straps for aircraft - Part 005: Flat braid conductors copper, tin plated -65 °C up to 150 °C
and copper, nickel plated, -65 °C up to 260 °C -
Product standard49.060Aerospace electric equipment and systemsICS:Ta slovenski standard je istoveten z:EN 4199-005:2009SIST EN 4199-005:2009en01-september-2009SIST EN 4199-005:2009SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 4199-005
June 2009 ICS 49.060 English Version
Aerospace series - Bonding straps for aircraft - Part 005: Flat braid conductors copper, tin plated -65 °C up to 150 °C
and copper, nickel plated, -65 °C up to 260 °C -
Product standard
Série aérospatiale - Tresses de métallisation pour avion - Partie 005 : Plat conducteur pour utilisation de - 65 °C à 150 °C en cuivre étamé et de - 65 °C à 260 °C en cuivre nickelé - Norme de produit
Luft und Raumfahrt - Masseverbinder für Luftfahrzeuge - Teil 005: Masseband, flache Geflechtsleiter Kupfer, verzinnt - 65 °C bis 150 °C und Kupfer, vernickelt - 65 °C bis 260 °C - Produktnorm This European Standard was approved by CEN on 13 March 2009.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4199-005:2009: ESIST EN 4199-005:2009
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