Standard Specification for Faced Rigid Cellular Polyisocyanurate Thermal Insulation Board

SCOPE
1.1 This specification covers the general requirements for faced thermal insulation boards composed of rigid cellular polyisocyanurate surfaced with other materials. The insulation boards are intended for use at temperatures between -40 and 200oF (40 and 93oC). This specification does not cover cryogenic applications. Consult the manufacturer for specific recommendations and properties in cryogenic conditions. For specific applications, the actual temperature limits shall be agreed upon by the manufacturer and the purchaser.
1.2 This standard is intended to apply to rigid cellular polyurethane-modified polyisocyanurate thermal insulation board products that are commercially acceptable as non-structural panels useful in building construction. The term polyisocyanurate encompasses the term polyurethane. For engineering and design purposes, users should follow specific product information provided by board manufacturers regarding physical properties, system design considerations and installation recommendations.
1.3 The use of thermal insulation materials covered by this specification may be regulated by building codes, or other agencies that address fire performance, or both. The fire performance of the material should be addressed through standard fire test methods established by the appropriate governing documents.
1.4 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are for information only and may be approximate. For conversion to metric units other than those contained in this standard, refer to IEEE/ASTM SI 10.
1.5 The following safety hazards caveat pertains only to the test methods, Section 11, in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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ASTM C1289-98 - Standard Specification for Faced Rigid Cellular Polyisocyanurate Thermal Insulation Board
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NOTICE: This standard has either been superseded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information.
Designation: C 1289 – 98
AMERICAN SOCIETY FOR TESTING AND MATERIALS
100 Barr Harbor Dr., West Conshohocken, PA 19428
Reprinted from the Annual Book of ASTM Standards. Copyright ASTM
Standard Specification for
Faced Rigid Cellular Polyisocyanurate Thermal Insulation
Board
This standard is issued under the fixed designation C 1289; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
1.1 This specification covers the general requirements for 2.1 The following documents, of the issue in effect on the
faced thermal insulation boards composed of rigid cellular date of material purchase, form a part of this specification to
polyisocyanurate surfaced with other materials. The insulation the extent specified herein:
boards are intended for use at temperatures between −40 and 2.2 ASTM Standards:
200°F (−40 and 93°C). This specification does not cover C 168 Terminology Relating to Thermal Insulating Materi-
cryogenic applications. Consult the manufacturer for specific als
recommendations and properties in cryogenic conditions. For C 177 Test Method for Steady-State Heat Flux Measure-
specific applications, the actual temperature limits shall be ments and Thermal Transmission Properties by Means of
agreed upon by the manufacturer and the purchaser. the Guarded-Hot-Plate Apparatus
1.2 This standard is intended to apply to rigid cellular C 203 Test Methods for Breaking Load and Flexural Prop-
polyurethane-modified polyisocyanurate thermal insulation erties of Block Type Thermal Insulation
board products that are commercially acceptable as non- C 208 Specification for Cellulosic Fiber Insulating Board
structural panels useful in building construction. The term C 209 Test Methods for Cellulosic Fiber Insulating Board
polyisocyanurate encompasses the term polyurethane. For C 236 Test Method for Steady-State Thermal Performance
engineering and design purposes, users should follow specific of Building Assemblies by Means of a Guarded Hot Box
product information provided by board manufacturers regard- C 303 Test Method for Density of Preformed Block-Type
ing physical properties, system design considerations and Thermal Insulation
installation recommendations. C 390 Criteria for Sampling and Acceptance of Preformed
1.3 The use of thermal insulation materials covered by this Thermal Insulation Lots
specification may be regulated by building codes, or other C 518 Test Method for Steady-State Heat Flux Measure-
agencies that address fire performance, or both. The fire ments and Thermal Transmission Properties by Means of
performance of the material should be addressed through the Heat Flow Meter Apparatus
standard fire test methods established by the appropriate C 550 Practice for Measuring Trueness and Squareness of
governing documents. Rigid Block Thermal Insulation
1.4 The values stated in inch-pound units are to be regarded C 728 Specification for Perlite Thermal Insulation Board
as the standard. The values given in parentheses are for C 976 Test Method for Thermal Performance of Building
information only and may be approximate. For conversion to Assemblies by Means of a Calibrated Hot Box
metric units other than those contained in this standard, refer to C 1045 Practice for Calculating Thermal Transmission
IEEE/ASTM SI 10. Properties from Steady-State Heat Flux Measurements
1.5 The following safety hazards caveat pertains only to the C 1058 Practice for Selecting Temperatures for Evaluating
test methods, Section 11, in this specification. This standard and Reporting Thermal Properties of Thermal Insulation
does not purport to address all of the safety concerns, if any, C 1114 Test Method for Steady-State Thermal Transmission
associated with its use. It is the responsibility of the user of this Properties by Means of the Thin-Heater Apparatus
standard to establish appropriate safety and health practices D 226 Specification for Asphalt-Saturated Organic Felt
and determine the applicability of regulatory limitations prior Used in Roofing and Waterproofing
to use. D 1621 Test Method for Compressive Properties of Rigid
Cellular Plastics
D 2126 Test Method for Response of Rigid Cellular Plastics
to Thermal and Humid Aging
This specification is under the jurisdiction of ASTM Committee C-16 on
Thermal Insulation and is the direct responsibility of Subcommittee C16.22 on
Organic and Nonhomogeneous Inorganic Thermal Insulations.
Annual Book of ASTM Standards, Vol 04.06.
Current edition approved March 10, 1998. Published June 1998. Originally
Annual Book of ASTM Standards, Vol 04.04.
published as C 1289 – 95. Last previous edition C 1289 – 95.
Annual Book of ASTM Standards, Vol 08.01.
C 1289
E 84 Test Method for Surface Burning Characteristics of 5. Ordering Information
Building Materials
5.1 Orders shall include the following information:
E 96 Test Method for Water Vapor Transmission of Mate-
5.1.1 Title, designation, and year of issue of C 1289,
rials
5.1.2 Quantity of material being ordered,
IEEE/ASTM SI 10–Standard for Use of the International
5.1.3 Product name and manufacturer’s name, address, and
System of Units (SI): (The Modernized Metric System)
telephone number,
2.3 ANSI Standard:
5.1.4 Type, Class, or both if Type 1, (see Section 4),
Voluntary Product Standard ANSI A 208.1 Wood Particle-
5.1.5 R-value and specific thickness, as required (see 7.2),
board
5.1.6 Tolerance if other than specified (see 8.1),
5.1.7 Size(s) required (see 8.6),
3. Terminology
5.1.8 Type of edge (see 8.3 and 8.4),
3.1 For complete descriptions of terms used in this specifi-
5.1.9 Sampling, if different (see 10.1),
cation, refer to Terminology C 168.
5.1.10 If a certificate of compliance is required (see 10.2,
3.2 The term polyisocyanurate encompasses the term poly-
10.3, 10.4, 11.1.3.1, Table 1 and Table 2),
urethane (see 1.2).
5.1.11 If packaging is other than specified (see 13.1), and
5.1.12 If marking is other than specified (see 13.2).
4. Classification
4.1 The faced thermal insulation boards composed of rigid
6. Materials and Manufacture
cellular polyisocyanurate covered by this specification are
6.1 Cellular Material—Rigid polyisocyanurate thermal in-
classified as follows:
sulation boards shall be based upon the reaction of an isocy-
4.1.1 Type I—Faced with aluminum foil on both major
anate with a polyol, or the reaction of an isocyanate with itself,
surfaces of the core foam.
or both, using a catalyst and blowing agents to form a rigid
4.1.1.1 Class 1—Non-reinforced core foam.
closed-cell-structured polyisocyanurate foam. The insulation
4.1.1.2 Class 2—Glass fiber reinforced core foam.
foam core shall be homogeneous and of uniform density.
4.1.2 Type II—Faced with organic/inorganic/
6.2 Facing Materials— The facing material incorporated
asphaltsaturated/polymer-bonded/fibrous felt or uncoated/
into the design of the faced thermal insulation board shall be as
asphaltcoated/polymer-bonded/glass fiber mat membrane fac-
follows:
ers on both major surfaces of the core foam.
6.2.1 Aluminum Foil— Aluminum foil is plain or coated
4.1.3 Type III—Faced with a perlite insulation board on one
aluminum foil, or foil laminated to a supporting membrane.
major surface of the core foam and an organic/inorganic/
6.2.2 Polymer-Bonded Organic/Inorganic Fibrous Felt—
asphalt-saturated/polymer-bonded/fibrous felt or uncoated/
This organic/inorganic fibrous felt shall consist of an organic
asphalt-coated/polymer-bonded/glass fiber mat membrane
fiber felt containing inorganic fibers, internally bonded with
facer on the other major surface of the core foam.
organic polymer binders.
4.1.4 Type IV—Faced with a cellulosic fiber insulating
6.2.3 Asphalt-Saturated Organic Fibrous Felt—The
board on one major surface of the core foam and an organic/
asphalt-saturated organic fibrous felt shall conform to the
inorganic/asphalt-saturated/polymer-bonded/fibrous felt or
material and physical properties requirements specified in
uncoated/asphalt-coated/polymer-bonded/glass fiber mat mem-
Specification D 226.
brane facer on the other major surface of the core foam.
6.2.4 Polymer-Bonded Organic Fibrous Felt—The
4.1.5 Type V—Faced with oriented strand board or wafer-
polymer-bonded organic fibrous felt shall consist of organic
board on one major surface of the foam and an organic/
fiber felt bonded with organic polymer binders.
inorganic/asphalt-saturated/polymer-bonded/fibrous felt or
6.2.5 Asphalt-Coated Glass Fiber Mat—The asphalt-coated
uncoated/asphalt-coated/polymer-bonded/glass fiber mat mem-
glass fiber mat shall consist of fibrous glass mats coated with
brane facer on the other major surface of the core foam.
asphalt or asphalt emulsion.
4.1.6 Type VI—Faced with a perlite insulation board on both
6.2.6 Polymer-Bonded Glass Fiber Mat—The polymer-
major surfaces of the core foam.
bonded glass fiber mat shall consist of fibrous glass mats
NOTE 1—These general statements refer to generic composition de-
bonded with organic polymer binders.
scriptions of facer materials, bonded fibrous felts, and mats that are
6.2.7 Perlite Insulation Board—The perlite insulation board
currently commercially accepted in the marketplace for these products,
shall conform to the material and physical property require-
using terms common to these competing products. Felts may contain
ments specified in Standard Specification C 728, either type 1
organic fibers, inorganic fibers, or mixtures of organic and inorganic fibers
or type 2 may be used. The perlite insulation board may be
and may be suitably bonded in one of several alternative ways using
organic binders or conventional asphalt saturation to produce suitable
either the ⁄2-in. board listed in Specification C 728, which has
membrane facers. Glass fiber mats can be used uncoated, or asphalt coated
a higher core density and modified formulation (as agreed upon
or otherwise polymer bonded to also produce suitable membrane facers.
between buyer and seller) than the thicker products, or may be
a ⁄2-in. thickness (available only to manufacturers of laminated
rigid foam products) of the ⁄4 to 3 in. formulation perlite board
Annual Book of ASTM Standards, Vol 04.07.
listed in Specification C 728.
Annual Book of ASTM Standards, Vol 14.02.
6.2.8 Cellulosic Fiber Insulation Board—The cellulosic
Available from American National Standards Institute, 11 W. 42nd St., 13th
Floor, New York, NY 10036. fiber insulating board shall conform to the material and
C 1289
A
TABLE 1 Physical Properties
Product Type I Type I
Type II Type III Type IV Type V Type VI
Type Class 1 Class 2
Facer covering Aluminum foil Aluminum foil Fibrous Felt or Perlite Insulation Cellulosic Fiber Oriented Strand Perlite Insulation
one surface Glass Fiber Mat Board Insulating Board Board or Wafer- Board
Membrane Board
Facer covering Aluminum foil Aluminum foil Fibrous Felt or Fibrous Felt or Fibrous Felt or Fibrous Felt or Perlite Insulation
opposite surface Glass Fiber Mat Glass Fiber Mat Glass Fiber Mat Glass Fiber Mat Board
Membrane Membrane Membrane Membrane or
Aluminum Foil
Physical Property
Compressive 16 (110) 16 (110) 16 (110) 16 (110) 16 (110) 16 (110) 16 (110)
strength, psi
B
(kPa), min
Dimensional
B
Stability
Percent linear
change, max
−40°F (−40°C) 2.0 1.5 2.0 2.0 2.0 2.0 2.0
amb, RH
158°F (70°C)/ 2.0 1.5 4.0 4.0 4.0 4.0 4.0
97 % RH
200°F (93°C)/ 4.0 1.5 4.0 4.0 4.0 4.0 4.0
amb RH
Flexural Strength
(modulus of
B
rupture)
psi (kPa), min 40 (275) 40 (275) 40 (275) 40 (275) 40 (275) 40 (275) 50 (345)
(Break load) lbf 8 (35) 8 (35) 17 (75) 17 (75) 17 (75) 17 (75) 33 (147)
(N), min
Tensile Strength, 500 (24) 500 (24) 500 (24) 500 (24) 500 (24) 500 (24) 500 (24)
B
psf (kPa), min
Perpendicular to
board surface
Water Absorption 1.0 1.0 1.5 1.0 2.0 1.0 1.5
2h percent by
B
volume, max
B B B CCCC
Water Vapor 0.3 (17.2) 0.3 (17.2) 1.0 (57.2)
Transmission,
Perm
(ng/Pa·s·m ),
max
A
Because core foam thickness and facer type, thickness, and permeability can all influence the magnitude of values measured for these physical properties, a nominal
1 in. foam core product has been described for referee purposes. Consult manufacturers regarding specific foam-facer composite products and other product thicknesses.
When appropriate, physical property values as agreed between buyer and seller shall replace those listed in Table 1 as qualification requirements described in 10.3.
B
Nominal 1-in. (25.4-mm) core foam.
C
Not applicable.
physical properties requirements specified in Specification product manufacturer and supplier.
C 208.
7.2 Thermal Resistance (R-value)—When ordering, specify
6.2.9 Oriented Strand Board and Waferboard—The ori-
the R-value; thickness shall be specified if there is a specific
ented strand board and waferboard shall conform to the
thickness requirement and R-value is not specified. The values
material and physical properties requirements specified in
specified shall be for the faced insulation product only, and
ANSI A208.1.
shall not include any additional thermal resistances from
reflective facer surfaces and adjacent air spaces or from other
7. Physical Properties
components of the building system. The mean thermal resis-
7.1 The thermal insulation board shall conform to the
tance of the material tested shall not be less than the minimum
properties stated in Table 1.
relevant value prescribed in Table 2. The thermal resistances of
7.1.1 The physical properties stated in Table 1 shall not be
individual specimens tested shall not be less than 90 % of the
used as design or engineering values unless this recommenda-
minimum value identified in Table 2.
tion is made in writing by the product manufacturer. It remains
the buyer’s responsibility to specify design requirements and
NOTE 2—Thermal characteristics of cellular plastics may be signifi-
obtain supporting physical properties documentation from each cantly influenced by installation and service-related variables such as age,
C 1289
A
TABLE 2 Thermal Resistance Properties
Product Type Type I Class 1 Type I Class 2 Type II Type III Type IV Type V Type VI
Facer Covering Aluminum Foil Aluminum Foil Fibrous Felt or Perlite Insulation Cellulosic Fiber Oriented Strand Perlite Insulation
One Surface Glass Fiber Mat Board Insulating Board Board, or Wafer- Board
Membrane Board
Facer Covering Aluminum Foil Aluminum Foil Fibrous Felt or Fibrous Felt or Fibrous Felt or Fibrous Felt or Perlite Insulation
Opposite Glass Fiber Mat Gla
...

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