ASTM F1807-14a

NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
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Designation:F1807 −14a
StandardSpecification for
Metal Insert Fittings Utilizing a Copper Crimp Ring for SDR9
Cross-linked Polyethylene (PEX) Tubing and SDR9
Polyethylene of Raised Temperature (PE-RT) Tubing
This standard is issued under the fixed designation F1807; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* A276 Specification for Stainless Steel Bars and Shapes
A312/A312M Specification for Seamless, Welded, and
1.1 This specification covers metal insert fittings and copper
Heavily Cold Worked Austenitic Stainless Steel Pipes
crimp rings for use with cross-linked polyethylene (PEX)
3 1 5 3 1 1 B16/B16M Specification for Free-Cutting Brass Rod, Bar
tubingin ⁄8, ⁄2, ⁄8, ⁄4,1,1 ⁄4,1 ⁄2,and2in.nominaldiameters
and Shapes for Use in Screw Machines
that meet the requirements for Specification F876 and for use
B62 Specification for Composition Bronze or Ounce Metal
with polyethylene of raised temperature (PE-RT) tubing in ⁄8,
1 5 3 1
Castings
⁄2, ⁄8, ⁄4 and 1 in. and 1 ⁄4 in. nominal diameters that meet the
requirementsofSpecificationsF2623andF2769.Thesefittings B75 Specification for Seamless Copper Tube
are intended for use in 100 psi (689.5 kPa) cold- and hot-water B88 Specification for Seamless Copper Water Tube
distribution systems operating at temperatures up to, and
B124/B124M Specification for Copper and Copper Alloy
including, 180°F (82°C). The requirements for materials,
Forging Rod, Bar, and Shapes
workmanship, dimensions, and markings to be used on the
B140/B140M Specification for Copper-Zinc-Lead (Red
fittings and rings are also included.
Brass or Hardware Bronze) Rod, Bar, and Shapes
B283 Specification for Copper and Copper-Alloy Die Forg-
1.2 The values stated in inch-pound units are to be regarded
ings (Hot-Pressed)
asthestandard.Thevaluesgiveninparenthesesaremathemati-
cal conversions to SI units which are provided for information B371/B371M Specification for Copper-Zinc-Silicon Alloy
only and are not considered the standard. Rod
B453/B453M Specification for Copper-Zinc-Lead Alloy
1.3 Compliance with this specification requires that these
(Leaded-Brass) Rod, Bar, and Shapes
fittings be tested and certified to Specification F877 when used
B584 Specification for Copper Alloy Sand Castings for
with PEX tubing and Specification F2769 when used with
General Applications
PE-RT tubing.
B927/B927M Specification for Brass Rod, Bar, and Shapes
1.4 This standard does not purport to address all of the
B967/B967M Specification for Copper-Zinc-Tin-Bismuth
safety concerns, if any, associated with its use. It is the
Alloy Rod, Bar and Wire
responsibility of the user of this standard to establish appro-
D1600 Terminology forAbbreviatedTerms Relating to Plas-
priate safety and health practices and determine the applica-
tics
bility of regulatory limitations prior to use.
D2122 Test Method for Determining Dimensions of Ther-
2. Referenced Documents moplastic Pipe and Fittings
E18 Test Methods for Rockwell Hardness of Metallic Ma-
2.1 ASTM Standards:
terials
A269 Specification for Seamless and Welded Austenitic
F412 Terminology Relating to Plastic Piping Systems
Stainless Steel Tubing for General Service
F876 SpecificationforCrosslinkedPolyethylene(PEX)Tub-
ing
This standard is under the jurisdiction of ASTM Committee F17 on Plastic
F877 SpecificationforCrosslinkedPolyethylene(PEX)Hot-
Piping Systems and is the direct responsibility of Subcommittee F17.10 on Fittings.
and Cold-Water Distribution Systems
Current edition approved Nov. 1, 2014. Published December 2014. Originally
F2623 Specification for Polyethylene of RaisedTemperature
approved in 1997. Last previous edition approved in 2014 as F1807 – 14. DOI:
10.1520/F1807-14A.
(PE-RT) SDR 9 Tubing
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
F2769 Specification for Polyethylene of RaisedTemperature
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
(PE-RT) Plastic Hot and Cold-Water Tubing and Distri-
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. bution Systems
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
F1807−14a
2.2 ASME Standards:
Specification Alloy Designation
Specification B16/B16M UNS C36000
B1.20.1 Pipe Threads General Purpose (Inch)
Specification B124/B124M UNS C48600, C87700
B16.18 Cast Copper Alloy Solder Joint Pressure Fittings
Specification B140/B140M UNS 31400
B16.22 Wrought Copper and Copper Alloy Solder Joint
Specification B371/B371M UNS C69300
Standard EN 12164 CW614N
Pressure Fittings
Specification B453/B453M UNS 35300
2.3 Manufacturer’s Standardization Society Standard: Specification B927/B927M UNS 27450, C27451
Specification B967/B967M UNS C49260, C49340
SP-104 Wrought Copper Solder Joint Pressure Fittings
5.1.4 Forged Brass—Forged brass fittings shall be made
2.4 NSF International Standard:
from material meeting the requirements of Specification B283,
Standard No. 14 for Plastic Piping Components and Related
Copper Alloy UNS Nos. C27450, C27451, C35330, C36500,
Materials
C37700, C46400, C48600, C49260, C49340, C69300 or
Standard No. 61 for Drinking Water System Components-
C87700.
Health Effects
5.1.5 Stainless Steel—Stainless steel fittings shall be made
2.5 EN Standards
from material meeting requirements of Specification A312/
EN 12164 Copper and CopperAlloys-Rod for Free Machin-
A312M, stainless steel alloy 304, 304L, 316 or 316L, (UNS
ing Purposes
Nos. S30400, S30403, S31600 or S31603), or Specification
EN 12165 Copper and Copper Alloys-Wrought and Un-
A269, stainless steel alloy 304, 304L, 316, 316L (UNS Nos.
wrought Forging Stock
S30400, S30403, S31600 or S31603), or Specification A276,
EN 1982 Copper and Copper Alloys, Ingots and Castings
Stainless steel alloy 304, 401L, 316, or 316L (UNS Nos.
S30400, S30403, S31600 or S31603)
3. Terminology
5.2 Crimp Rings—Crimp rings shall be made from copper
3.1 Definitions are in accordance with Terminology F412
UNS Nos. C10200 or C12200, and shall be black in color or
and abbreviations are in accordance with Terminology D1600,
alternately be identified per 10.2.3.2 of this specification. The
unless otherwise indicated.
crimp rings shall have a minimum allowable hardness of 35
and a maximum allowable hardness of 45 on the Rockwell 15T
4. Classification
scale when measured according to Test Methods E18.
4.1 This specification covers one class of fittings and copper
crimp rings suitable for use with PEX tubing that meet the
6. General Requirements
requirements of Specification F876 or with PE-RT tubing that
6.1 When fittings manufactured according to this specifica-
meet the requirements of Specifications F2623 and F2769 or a
tion are intended for use with the PEX tubing, the following
combination thereof.
sections of Specification F877 constitute a part of this specifi-
cation.
5. Materials and Manufacture
6.1.1 Requirements,
5.1 Fittings—The fittings shall be made from one of the
6.1.2 Test Methods, and
following metals:
6.1.3 Retest and Rejection.
5.1.1 Wrought Copper—Wrought copper fittings shall be
6.2 In addition, when a section with a title identical to that
made from material meeting the requirements of Specification
referenced in 6.1 appears in this specification, it contains
B75orB88foroneofthefollowingcoppers:copperUNSNos.
additional requirements that supplement those appearing in
C10200, C10300, C10800, or C12200.
Specification F877.
5.1.2 Cast Copper Alloys—Cast copper alloy fittings shall
be made from material meeting the requirements of Specifica-
6.3 When fittings manufactured according to this specifica-
tion B584, copper alloy UNS Nos. C84400, C83800, C87710,
tion are intended for use with PE-RT tubing, the following
C87850 or C89844 or Specification B62, copper alloy UNS
sections of Specification F2769 constitute a part of this
No. C83600, or Standard EN 1982, copper alloy EN Symbol
specification:
CuSn4Zn6Pb3–C.
6.3.1 Requirements,
5.1.3 Machined Brass—Machined brass fittings shall be
6.3.2 Test Methods, and
made from material meeting the requirements one of the
6.3.3 Retest and Rejection.
following listed below:
6.4 In addition, when a section with a title identical to that
referenced in 6.3 appears in this specification, it contains
additional requirements that supplement those appearing in
Available from American Society of Mechanical Engineers (ASME), ASME
Specification F2769.
International Headquarters, Three Park Ave., New York, NY 10016-5990, http://
www.asme.org.
4 6.5 Dimensions—Any randomly selected fitting or fittings,
AvailablefromManufacturersStandardizationSocietyoftheValveandFittings
and crimp ring or crimp rings, shall be used to determine
Industry (MSS), 127 Park St., NE, Vienna, VA 22180-4602, http://www.mss-
hq.com.
dimensions. Measurements shall be made in accordance with
Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd.,Ann
Test Method D2122, except when determining diameters,
Arbor, MI 48113-0140, http://www.nsf.org.
which is done by making measurements at four locations
Available from European Committee for Standardization (CEN), 36 rue de
Stassart, B-1050, Brussels, Belgium, http://www.cenorm.be. spaced approximately 45° apart around the circumference.
F1807−14a
Inspection and gauging of solder joint ends shall be in shall be in accordance with 9.1.1. Use separate sets of
accordance with ASME B16.18, ASME B16.22, or MSS assemblies for each performance test requirement.
SP-104.
7. Dimensions
6.6 General—All performance tests shall be performed on
assemblies of fittings, crimp rings, and PEX tubing or PE-RT 7.1 Dimensions and Tolerances—The dimensions and toler-
tubing. Fittings and crimp rings shall meet the material and ances of fittings and crimp rings shall be as shown in Fig. 1,
dimensional requirements of this specification. PEX tubing Fig. 2, Fig. 3, and Fig. 4, when measured in accordance with
shall meet the requirements of Specification F876. PE-RT 6.5.
tubing shall meet the requirements of Specifications F2623 and 7.1.1 Alignment—The maximum angular variation of any
F2769 or a combination thereof. Assembly of test specimens opening shall not exceed 1° off the true centerline axis.
FIG. 1 Fitting Insert Dimensions and Tolerances
F1807−14a
Maximum
S
A L H Flash and
B D G T1 T2 R Minimum
Outside Minimum Minimum Number W Mismatch,
Size Minimum Distance to Rib Spacing Minimum Minimum Minimum Average
C D
Diameter Insert Rib of Ribs Rib Width Total on
B E E
ID First Rib Typical Wall Wall Radius Diam-
A A
of Rib Length Height Crest
F
eter
G,H
Diameter
⁄8 in. 0.345 ± 0.004 0.230 0.180–0.224 0.625 0.013 2 0.03–0.05 0.120–0.145 0.025 0.025 0.02 0.369 0.005
⁄2 in. 0.471 ± 0.004 0.350 0.180–0.224 0.625 0.013 2 0.03–0.05 0.120–0.145 0.028 0.028 0.02 0.495 0.005
⁄8 0.570 ± 0.004 0.451 0.180–0.224 0.625 0.013 2 0.03–0.05 0.120–0.145 0.032 0.032 0.02 0.595 0.005
⁄4 in. 0.667 ± 0.004 0.530 0.180–0.224 0.625 0.013 2 0.03–0.05 0.120–0.145 0.037 0.032 0.02 0.691 0.005
1 in. 0.856 ± 0.004 0.710 0.180–0.224 0.795 0.015 3 0.03–0.05 0.120–0.145 0.041 0.035 0.02 0.880 0.005
1 ⁄4 in. 1.045 ± 0.004 0.870 0.130 Min 0.940 0.020 3 Min 0.03–0.05 0.120–0.145 0.045 0.041 0.02 1.069 0.005
1 ⁄2 in 1.233 ± 0.006 1.020 0.130 Min 1.145 0.025 3 Min 0.030–0.050 0.120–0.180 0.053 . 0.020 . 0.005
2 in. 1.602 ± 0.005 1.365 0.130 Min 1.500 0.035 3 Min 0.030–0.070 0.120–0.180 0.071 . 0.020 . 0.005
A
Measured from shoulder of rib to tube stop.
B
Fitting shall be designed with sufficient overall dimensions to allow proper use of crimp tool without interference with previously completed crimps on the same fitting.
C
Lead chamfer area is not considered a rib.
D
Rib sides may be angled.
E
Applies to entire fitting, not just insert area.
F
The raised area serves as a tube stop for wrought copper fittings that do not have a shoulder.
G
The maximum flash and mismatch at the root diameter between the ribs may not exceed 30 % of the rib height.
H
ThetotalflashandmismatchisassumedtobethedifferencebetweenthedimensionsXandY(seeFig.2).Thesedimensionsmaybemeasuredwithappropriatecalipers
or micrometers. See Fig. 3 for a graphic definition of flash and mismatch created by imperfection in die half interfaces.
FIG. 1 Fitting Insert Dimensions and Tolerances (continued)
holes, blisters, voids, foreign inclusions, or other defects that
are visible to the unaided eye and affect the wall integrity.
9. Assembly
9.1 Crimp Joints—Insert fittings shall be joined to PEX
tubing or PE-RT tubing by the compression of a copper crimp
ring around the outer circumference of the tubing, forcing the
tubing material into annular spaces formed by ribs on the
fitting. Insert fittings and crimp rings shall meet the dimen-
sional and material requirements of this standard. PEX tubing
shall meet the requirements of Specification F876. PE-RT
tubing shall meet the requirements Specifications F2623 and
F2769 or a combination thereof. The dimensions and out-of-
FIG. 2 Flash and Mismatch Created by Imperfection in Die Half
roundness of the crimp ring, after it has been crimped, shall be
Interfaces
in accordance with Table 1.
9.1.1 Crimping Procedure—The crimping procedure shall
be as follows: slide the crimp ring onto the tubing, insert the
ribbed end of the fitting into the end of the tubing until the
tubing contacts the shoulder of the fitting or tube stop. For
3 1
fitting sizes ⁄8 to 1 ⁄4 in. the crimp ring shall then be positioned
1 1
on the tubing so the edge of the crimp ring is ⁄8 to ⁄4 in. (3.2
to 6.4 mm) from the end of the tube. For 1 ⁄2 in. fitting size the
1 3
crimp ring shall be positioned ⁄4 to ⁄8 in. (6.4 to 9.5 mm) from
the end of tube. For 2 in. fitting size the crimp ring shall be
3 1
positioned ⁄8 to ⁄2 in. (9.5 to 12.7 mm) from the end of the
tube. The jaws of the crimping tool shall be centered over the
FIG. 3 Total Flash and Mismatch
crimp ring and the tool shall be held so that the crimping jaws
are approximately perpendicular to the axis of the barb. The
7.1.2 Fittings with Solder Joint Ends—Solder joint ends
jawsofthecrimpingtoolshallbeclosedaroundthecrimpring,
shall be in accordance with ASME B16.22, ASME B16.18, or
compressing the crimp ring onto the tubing. The crimp ring
MSS SP-104.
shall not be crimped more than once. Each crimp shall be
7.1.3 Tapered Threaded Ends—Fitting threads shall be
checked to determine conf
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