Standard Specification for 19 Wire Combination Unilay-Stranded Aluminum Conductors for Subsequent Insulation

ABSTRACT
This specification covers the standard requirements for bare combination unilay-stranded conductors made from round wires of aluminum 1350 and 8000 series of aluminum alloys, for insulated conductors to be used for electrical purposes. Aluminum 1350 wires in tempers -H19, -H16 or -H26, -H14 or -H24, and -H142 or -H242 and 8000 series aluminum alloy wires in tempers 0 and H1X or H2X are permitted. These conductors shall be constructed with a central core wire surrounded by two layers of helically laid wires, resulting in an outer diameter equal to the compressed-stranded equivalent conductors. Electric-butt welds, cold pressure welds, or electric-butt cold-upset welds may be made in the finished individual wires composing the conductor. Mechanical (tension) and electrical tests shall be performed on the wires composing the conductors that are annealed and not annealed after stranding. The mass and electrical resistance of a unit length of stranded conductor shall be determined as a function of the length of lay. The conductors shall meet the breaking strength, tensile strength, and bending strength requirements.
SCOPE
1.1 This specification covers bare combination unilay-stranded conductors made from round wires of aluminum 1350 and 8000 series of aluminum alloys, for insulated conductors for electrical purposes. Aluminum 1350 wires in tempers -H19 (extra hard), -H16 or -H26 (¾ hard), -H14 or -H24 (½ hard), and -H142 or -H242 (½ hard) and 8000 series aluminum alloys wires in tempers “0” and H1X or H2X are permitted. These conductors shall be constructed with a central core wire surrounded by two layers of helically laid wires, resulting in an outer diameter equal to the compressed-stranded equivalent conductors.
Note 1—For the purpose of this specification, combination unilay conductor is defined as follows: a central core wire surrounded by a layer of six helically laid wires of the same diameter as the core wire with a helically laid outer layer containing six smaller wires alternated between six wires of the same diameter as the wires in the layer underneath. Both layers have a common length and direction of lay (see Fig. 1).  
1.1.1 For the purpose of this specification, normal conductor classification (Class AA, A, B, C) is not applicable, as these conductors are intended for subsequent insulation. The descriptive term combination unilay-stranded shall be used in place of conductor classification (Note 2 and Note 3).  
Note 2—Prior to 1975, aluminum 1350 was designated as EC aluminum.
Note 3—The aluminum and temper designations conform to ANSI Standard H35.1. Aluminum 1350 corresponds to Unified Numbering System A91350 in accordance with Practice E 527. Unified Numbering System alloy designations for 8000 Series aluminum alloys in accordance with Practice E 527 are listed in Table number 1 of Specification B 800.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
FIG. 1 Cross Section of Conductor

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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:B786 −08
StandardSpecification for
19 Wire Combination Unilay-Stranded Aluminum
1
Conductors for Subsequent Insulation
This standard is issued under the fixed designation B786; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
1.1 This specification covers bare combination unilay- 2.1 The following documents of the issue in effect on date
strandedconductorsmadefromroundwiresofaluminum1350 of material purchase form a part of this specification to the
and 8000 series of aluminum alloys, for insulated conductors extent referenced herein.
for electrical purposes.Aluminum 1350 wires in tempers -H19 2
2.2 ASTM Standards:
3 1
(extra hard), -H16 or -H26 ( ⁄4 hard), -H14 or -H24 ( ⁄2 hard),
B193Test Method for Resistivity of Electrical Conductor
1
and-H142or-H242( ⁄2hard)and8000seriesaluminumalloys
Materials
wires in tempers “0” and H1X or H2X are permitted. These
B230/B230MSpecification for Aluminum 1350–H19 Wire
conductors shall be constructed with a central core wire
for Electrical Purposes
surroundedbytwolayersofhelicallylaidwires,resultinginan
B263Test Method for Determination of Cross-Sectional
outer diameter equal to the compressed-stranded equivalent
Area of Stranded Conductors
conductors.
B609/B609M Specification for Aluminum 1350 Round
Wire, Annealed and Intermediate Tempers, for Electrical
NOTE 1—For the purpose of this specification, combination unilay
conductor is defined as follows: a central core wire surrounded by a layer
Purposes
of six helically laid wires of the same diameter as the core wire with a
B800Specification for 8000 Series Aluminum Alloy Wire
helically laid outer layer containing six smaller wires alternated between
forElectricalPurposes—AnnealedandIntermediateTem-
six wires of the same diameter as the wires in the layer underneath. Both
pers
layers have a common length and direction of lay (see Fig. 1).
B801SpecificationforConcentric-Lay-StrandedConductors
1.1.1 Forthepurposeofthisspecification,normalconductor
of 8000 SeriesAluminumAlloy for Subsequent Covering
classification (Class AA, A, B, C) is not applicable, as these
or Insulation
conductorsareintendedforsubsequentinsulation.Thedescrip-
E29Practice for Using Significant Digits in Test Data to
tivetermcombinationunilay-strandedshallbeusedinplaceof
Determine Conformance with Specifications
conductor classification (Note 2 and Note 3).
E527Practice for Numbering Metals and Alloys in the
NOTE 2—Prior to 1975, aluminum 1350 was designated as EC
Unified Numbering System (UNS)
aluminum.
2.3 ANSI Standard:
NOTE 3—The aluminum and temper designations conform to ANSI
ANSI H35.1/H35.1(M)Alloy and Temper Designation Sys-
Standard H35.1. Aluminum 1350 corresponds to Unified Numbering
3
tems for Aluminum
System A91350 in accordance with Practice E527. Unified Numbering
System alloy designations for 8000 Series aluminum alloys in accordance
2.4 NIST Standard:
4
with Practice E527 are listed in Table number 1 of Specification B800.
NBS Handbook 100
1.2 The values stated in either SI units or inch-pound units
3. Ordering Information
are to be regarded separately as standard. The values stated in
each system may not be exact equivalents; therefore, each
3.1 Orders for materials under this specification shall in-
system shall be used independently of the other. Combining
clude the following information:
values from the two systems may result in non-conformance
3.1.1 Conductor alloy,
with the standard.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
1
This specification is under the jurisdiction of ASTM Committee B01 on Standards volume information, refer to the standard’s Document Summary page on
Electrical Conductors and is the direct responsibility of Subcommittee B01.07 on the ASTM website.
3
Conductors of Light Metals. Available fromAmerican National Standards Institute (ANSI), 25 W. 43rd St.,
Current edition approved Sept. 1, 2008. Published October 2008. Originally 4th Floor, New York, NY 10036, http://www.ansi.org.
4
approved in 1988. Last previous edition approved in 2002 as B786–02a. DOI: Available from National Institute of Standards and Technology (NIST), 100
10.1520/B0786-08. Bureau Dr., Stop 1070, Gaithersburg, MD 20899-1070, http://www.nist.gov.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
B786−08
composing the conductor but shall not be closer together than
1 ft (Explanatory Not
...

This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:B 786–02a Designation: B 786 – 08
Standard Specification for
19 Wire Combination Unilay-Stranded Aluminum
1
Conductors for Subsequent Insulation
This standard is issued under the fixed designation B 786; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This specification covers bare combination unilay-stranded conductors made from round wires of aluminum 1350 and 8000
series of aluminum alloys, for insulated conductors for electrical purposes. Aluminum 1350 wires in tempers -H19 (extra hard),
3 1 1
-H16 or -H26 ( ⁄4 hard), -H14 or -H24 ( ⁄2 hard), and -H142 or -H242 ( ⁄2 hard) and 8000 series aluminum alloys wires in tempers
“0” and H1X or H2X are permitted. These conductors shall be constructed with a central core wire surrounded by two layers of
helically laid wires, resulting in an outer diameter equal to the compressed-stranded equivalent conductors.
NOTE 1—For the purpose of this specification, combination unilay conductor is defined as follows: a central core wire surrounded by a layer of six
helically laid wires of the same diameter as the core wire with a helically laid outer layer containing six smaller wires alternated between six wires of
the same diameter as the wires in the layer underneath. Both layers have a common length and direction of lay (see Fig. 1).
1.1.1 For the purpose of this specification, normal conductor classification (Class AA, A, B, C) is not applicable, as these
conductors are intended for subsequent insulation. The descriptive term combination unilay-stranded shall be used in place of
conductor classification (Note 2 and Note 3).
NOTE 2—Prior to 1975, aluminum 1350 was designated as EC aluminum.
NOTE 3—The aluminum and temper designations conform to ANSI Standard H35.1. Aluminum 1350 corresponds to Unified Numbering System
A91350 in accordance with Practice E 527. Unified Numbering System alloy designations for 8000 Series aluminum alloys in accordance with Practice
E 527 are listed in Table number 1 of Specification B 800.
1.2The values stated in inch-pound or SI units are to be regarded separately as standard.The values in each system are not exact
equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result
in nonconformance with the specification.
1.2.1For density, resistivity and temperature, the values stated in SI units are to be regarded as standard.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each
system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the
two systems may result in non-conformance with the standard.
2. Referenced Documents
2.1 The following documents of the issue in effect on date of material purchase form a part of this specification to the extent
referenced herein.
2
2.2 ASTM Standards:
B 193 Test Method for Resistivity of Electrical Conductor Materials
B 230/B 230M Specification for Aluminum 1350-H191350H19 Wire for Electrical Purposes
B 263 Test Method for Determination of Cross-Sectional Area of Stranded Conductors
B 609/B 609M Specification for Aluminum 1350 Round Wire, Annealed and Intermediate Tempers, for Electrical Purposes
B 800 Specification for 8000 Series Aluminum Alloy Wire for Electrical Purposes—Annealed and Intermediate Tempers
B 801 Specification for Concentric-Lay-Stranded Conductors of 8000 Series Aluminum Alloy for Subsequent Covering or
Insulation
E 29 Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications
E 527Practice for Numbering Metals andAlloys (UNS) Practice for Numbering Metals andAlloys in the Unified Numbering
System (UNS)
1
This specification is under the jurisdiction of ASTM Committee B01 on Electrical Conductors and is the direct responsibility of Subcommittee B01.07 on Conductors
of Light Metals.
Current edition approved Oct. 10, 2002.Sept. 1, 2008. Published Decemeber 2002.October 2008. Originally approved in 1988. Last previous edition approved in 2002 as
B 786 – 02a.
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. ForAnnualBookofASTMStandards
, Vol 02.03.volume information, refer to the standard’s Docu
...

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