Standard Specification for Zinc-Coated (Galvanized) Steel Core Wire for Use in Overhead Electrical Conductors

ABSTRACT
This specification covers round, zinc-coated (galvanized), steel core wire with three classes of zinc coating used for mechanical reinforcement in the manufacture of aluminum conductors, steel-reinforced (ACSR). The wire is furnished in three classes of coating, namely: Class A, Class B, and Class C. The base metal shall be steel produced by the open-hearth, electric-furnace, or basic-oxygen process. The wire shall be cold drawn and coated with zinc to produce the desired properties and the the slab zinc used for coating shall be high-grade or better. The steel shall conform to the chemical composition requirements prescribed for carbon, manganese, phosphorus, sulfur, and silicon, as determined by chemical analysis. The following tests shall be performed: (1) tensile test to determine the mechanical properties such as ultimate tensile strength, elongation, and stress at extension, (2) wrap test, (3) coating test to determine conformity to the specified diameter and area density requirements, and (4) coating adherence test. Requirements for joints which may be made by electric butt-weld or flash-welding are detailed. The density and resistivity of galvanized steel wire are prescribed for the purposes of calculating mass per unit length, cross-sections, and so forth.
SCOPE
1.1 This specification covers round, zinc-coated, steel core wire with two classes of zinc coating for use in overhead electrical conductors.  
1.2 This specification covers wire of diameter from 0.0500 to 0.1900 in. or 1.27 to 4.82 mm, inclusive.  
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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Publication Date
30-Sep-2022
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ASTM B498/B498M-22 - Standard Specification for Zinc-Coated (Galvanized) Steel Core Wire for Use in Overhead Electrical Conductors
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Technical specification
REDLINE ASTM B498/B498M-22 - Standard Specification for Zinc-Coated (Galvanized) Steel Core Wire for Use in Overhead Electrical Conductors
English language
4 pages
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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation:B498/B498M −22
Standard Specification for
Zinc-Coated (Galvanized) Steel Core Wire for Use in
1
Overhead Electrical Conductors
This standard is issued under the fixed designation B498/B498M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope B193 Test Method for Resistivity of Electrical Conductor
Materials
1.1 This specification covers round, zinc-coated, steel core
E29 Practice for Using Significant Digits in Test Data to
wire with two classes of zinc coating for use in overhead
Determine Conformance with Specifications
electrical conductors.
1.2 This specification covers wire of diameter from 0.0500
3. Terminology
to 0.1900 in. or 1.27 to 4.82 mm, inclusive.
3.1 Definitions:
1.3 The values stated in either SI units or inch-pound units
3.1.1 lot—unless otherwise specified in the contract or
are to be regarded separately as standard. The values stated in
order, a lot shall consist of all coils of wire of the same
each system may not be exact equivalents; therefore, each
diameter and unit lengths submitted for inspection at the same
system shall be used independently of the other. Combining
time.
values from the two systems may result in non-conformance
3.1.2 product code—defines product coating type, coating
with the standard.
class and strength grade; two product codes for product
1.4 This international standard was developed in accor-
produced to this specification: Class A Zinc Coated (Code
dance with internationally recognized principles on standard-
GA2); and Class C Zinc Coated (Code GC2).
ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom-
4. Classification
mendations issued by the World Trade Organization Technical
4.1 The wire is furnished in two classes of coating, ClassA
Barriers to Trade (TBT) Committee.
or Class C, as specified, in conformance with the requirements
of Section 10 and Table 6 or Table 7.
2. Referenced Documents
2.1 The following documents of the issue in effect on date
5. Ordering Information
of material purchase form a part of this specification to the
5.1 Orders for material under this specification shall include
extent referenced herein.
the following information:
2
2.2 ASTM Standards:
5.1.1 Quantity of each size,
A90/A90M Test Method for Weight [Mass] of Coating on
5.1.2 Wire diameter in inches or millimeters (Section 14),
Iron and Steel Articles with Zinc or Zinc-Alloy Coatings
5.1.3 Product code (see 3.1.2 and 4.1),
A370 Test Methods and Definitions for Mechanical Testing
5.1.4 Certification, if required (Section 19),
of Steel Products
5.1.5 Test report, if required (Section 19), and
A751 Test Methods and Practices for Chemical Analysis of
5.1.6 Package size (Section 20).
Steel Products
5.1.7 Order Example—Five multiple lengths of 12 000 ft
B6 Specification for Zinc
each, 0.1327 in. GA2 wire, packaged onto wooden nonreturn-
able reels, with certified test report.
1
This specification is under the jurisdiction of ASTM Committee B01 on 6. Materials and Manufacture
Electrical Conductors and is the direct responsibility of Subcommittee B01.05 on
6.1 The base metal shall be steel produced by the open-
Conductors of Ferrous Metals.
Current edition approved Oct. 1, 2022. Published October 2022. Originally hearth, electric-furnace, or basic-oxygen process.
published as B498 – 69 to replace B245 and B261. Last previous edition approved
6.2 The wire shall be cold drawn and coated with zinc to
in 2019 as B498/B498M – 19. DOI: 10.1520/B0498_B0498M-22.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or produce the desired properties.
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
6.3 The slab zinc used for coating shall be high-grade or
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. better, conforming to Specification B6.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
B498/B498M−22
TABLE 1 Chemical Requirements NOTE 1—Loosening or detachment during the adhesion test of
superficial, small particles of zinc formed by mechanical polishing of the
Element Composition, %
surface of the coated wire shall not be considered cause for rejection.
Carbon 0.50 to 0.88
Manganese 0.50 to 1.10
Phosphorus, max 0.035 12. Joints
Sulfur, max 0.045
12.1 No
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: B498/B498M − 19 B498/B498M − 22
Standard Specification for
Zinc-Coated (Galvanized) Steel Core Wire for Use in
1
Overhead Electrical Conductors
This standard is issued under the fixed designation B498/B498M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This specification covers round, zinc-coated, steel core wire with two classes of zinc coating for use in overhead electrical
conductors.
1.2 This specification covers wire of diameter from 0.0500 to 0.1900 in. or 1.27 to 4.82 mm, inclusive.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each
system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the
two systems may result in non-conformance with the standard.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 The following documents of the issue in effect on date of material purchase form a part of this specification to the extent
referenced herein.
2
2.2 ASTM Standards:
A90/A90M Test Method for Weight [Mass] of Coating on Iron and Steel Articles with Zinc or Zinc-Alloy Coatings
A370 Test Methods and Definitions for Mechanical Testing of Steel Products
A751 Test Methods and Practices for Chemical Analysis of Steel Products
B6 Specification for Zinc
B193 Test Method for Resistivity of Electrical Conductor Materials
E29 Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications
3. Terminology
3.1 Definitions:
1
This specification is under the jurisdiction of ASTM Committee B01 on Electrical Conductors and is the direct responsibility of Subcommittee B01.05 on Conductors
of Ferrous Metals.
Current edition approved March 1, 2019Oct. 1, 2022. Published April 2019October 2022. Originally published as B498 – 69 to replace B245 and B261. Last previous
edition approved in 20162019 as B498/B498M – 08 (2016).B498/B498M – 19. DOI: 10.1520/B0498_B0498M-19.10.1520/B0498_B0498M-22.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
B498/B498M − 22
3.1.1 lot—unless otherwise specified in the contract or order, a lot shall consist of all coils of wire of the same diameter and unit
lengths submitted for inspection at the same time.
3.1.2 product code—Definesdefines product coating type, coating class and strength grade. Twograde; two product codes for
product produced to this specification: Class A Zinc Coated (Code GA2); and Class C Zinc Coated (Code GC2).
4. Classification
4.1 The wire is furnished in two classes of coating, Class A or Class C, as specified, in conformance with the requirements of
Section 10 and Table 6 or Table 7.
5. Ordering Information
5.1 Orders for material under this specification shall include the following information:
5.1.1 Quantity of each size,
5.1.2 Wire diameter in inches or millimeters (Section 14),
5.1.3 Product Codecode (see 3.1.2 and 4.1),
5.1.4 Certification, if required (Section 19),
5.1.5 Test report, if required (Section 19), and
5.1.6 Package size (Section 20).
5.1.7 Order Example—Order Example: Five multiple lengths of 12 000 ft.ft each, 0.1327 in. GA2 wire, packaged onto wooden
nonreturnable reels, with certified test report.
6. Materials and Manufacture
6.1 The base metal shall be steel produced by the open-hearth, electric-furnace, or basic-oxygen process.
6.2 The wire shall be cold drawn and coated with zinc to produce the desired properties.
6.3 The slab zinc used for coating shall be high-grade or better, conforming to Specification B6.
7. Chemical Composition
7.1 The steel shall conform to the requirements prescribed in Table 1.
7.2 Chemical analys
...

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