Standard Practice for Product Temperature and Equipment Pressure Instrumentation in Pharmaceutical Freeze Drying

SIGNIFICANCE AND USE
3.1 This practice deals with recommended best practices for freeze dryer instrumentation, particularly which is used for monitoring the status of the product during freeze drying and perhaps for equipment capability testing. Temperature and pressure are both critical variables affecting heat transfer, mass transfer, process efficiency, and product quality. For this reason, particular emphasis is placed on product temperature and pressure measurement within the freeze dryer. The methods discussed in this guide are limited to techniques that are equally applicable at both laboratory and production scale.  
3.2 Finally, it is recognized that “best practice” changes over time as new technology matures and process understanding deepens.
SCOPE
1.1 Recommended best practices in monitoring of product status during pharmaceutical freeze drying are presented focusing on methods that apply to both laboratory and production scale.  
1.2 With respect to product temperature measurement, sources of uncertainty associated with any type of measurement probe are discussed, as well as important differences between the two most common types of temperature-measuring instruments ― thermocouples and resistance temperature detectors (RTD). Two types of pressure transducers are discussed ― thermal conductivity type gauges and capacitance manometers, with the Pirani gauge being the thermal conductivity type gauge of choice. It is recommended that both types of pressure gauge be used on both the product chamber and the condenser for freeze dryers with an external condenser, and the reasoning for this recommendation is discussed.  
1.3 Aseptic filling and sterilization practices are outside the scope of this practice. These are recommendations to assist users in selecting best practices and they are not intended to supersede or replace regulatory requirements.  
1.4 Units—The values stated in SI units are to be regarded as the standard. No other units of measurement are included in this standard with the exception of mTorr for pressure measurement  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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Status
Published
Publication Date
30-Apr-2021
Current Stage
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ASTM E3250-21 - Standard Practice for Product Temperature and Equipment Pressure Instrumentation in Pharmaceutical Freeze Drying
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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: E3250 − 21
Standard Practice for
Product Temperature and Equipment Pressure
1
Instrumentation in Pharmaceutical Freeze Drying
This standard is issued under the fixed designation E3250; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
2
1.1 Recommended best practices in monitoring of product 2.1 ASTM Standards:
status during pharmaceutical freeze drying are presented fo- E230 Specification for Temperature-Electromotive Force
cusingonmethodsthatapplytobothlaboratoryandproduction (emf) Tables for Standardized Thermocouples
3
scale. 2.2 ICH Standard:
ICH Q8(R2) Pharmaceutical Development
1.2 With respect to product temperature measurement,
sources of uncertainty associated with any type of measure-
3. Significance and Use
ment probe are discussed, as well as important differences
3.1 This practice deals with recommended best practices for
between the two most common types of temperature-
freeze dryer instrumentation, particularly which is used for
measuring instruments — thermocouples and resistance tem-
monitoring the status of the product during freeze drying and
perature detectors (RTD). Two types of pressure transducers
perhaps for equipment capability testing. Temperature and
are discussed — thermal conductivity type gauges and capaci-
pressure are both critical variables affecting heat transfer, mass
tance manometers, with the Pirani gauge being the thermal
transfer, process efficiency, and product quality. For this
conductivity type gauge of choice. It is recommended that both
reason, particular emphasis is placed on product temperature
types of pressure gauge be used on both the product chamber
and pressure measurement within the freeze dryer. The meth-
and the condenser for freeze dryers with an external condenser,
ods discussed in this guide are limited to techniques that are
and the reasoning for this recommendation is discussed.
equally applicable at both laboratory and production scale.
1.3 Aseptic filling and sterilization practices are outside the
3.2 Finally, it is recognized that “best practice” changes
scope of this practice. These are recommendations to assist
over time as new technology matures and process understand-
users in selecting best practices and they are not intended to
ing deepens.
supersede or replace regulatory requirements.
1.4 Units—The values stated in SI units are to be regarded
4. Product Temperature Measurement
as the standard. No other units of measurement are included in
4.1 When developing a freeze-dry cycle for any product, it
this standard with the exception of mTorr for pressure mea-
is essential to collect reliable data on product temperature
surement
throughout the freeze-dry process. It shall be ascertained that
1.5 This standard does not purport to address all of the
the product is frozen to a suitably low temperature and held at
safety concerns, if any, associated with its use. It is the
that temperature for a sufficient time to ensure complete
responsibility of the user of this standard to establish appro-
product freezing and equilibration with the frozen temperature.
priate safety, health, and environmental practices and deter-
Identifying appropriate conditions for primary drying, which is
mine the applicability of regulatory limitations prior to use.
usually the longest part of a freeze-dry cycle, requires knowl-
1.6 This international standard was developed in accor-
edge of the equipment limit and the upper product temperature
dance with internationally recognized principles on standard-
limit for primary drying be established based on materials
ization established in the Decision on Principles for the
characterization backed by stability studies, and that the
Development of International Standards, Guides and Recom-
product temperature during primary drying remain a safe
mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
1
This practice is under the jurisdiction of ASTM Committee E55 on Manufac- Standards volume information, refer to the standard’s Document Summary page on
ture of Pharmaceutical and Biopharmaceutical Products and is the direct responsi- the ASTM website.
3
bility of Subcommittee E55.05 on Lyophilization. Available from International Council for
...

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