ASTM D5989-98

NOTICE: This standard has either been superceded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information.
Designation: D 5989 – 98
Standard Specification for
Extruded and Monomer Cast Shapes Made from Nylon (PA)
This standard is issued under the fixed designation D 5989; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
INTRODUCTION
This specification is intended to be a means of calling out plastic products used in the fabrication
of end items or parts.
1. Scope D 3892 Practice for Packaging/Packing of Plastics
D 4000 Classification System for Specifying Plastics Mate-
1.1 This specification covers requirements and test methods
rials
for the material, dimensions, and workmanship, and the prop-
D 4066 Specification for Nylon Injection and Extrusion
erties of extruded and cast sheet, plate, rod and tubular bar
Materials
manufactured from nylon or monomers.
D 5033 Guide for the Development of Standards Relating to
1.2 The properties included in this specification are those
the Proper Use of Recycled Plastics
required for the compositions covered. Requirements neces-
2.2 ANSI Standard:
sary to identify particular characteristics important to special-
Z1.4-1993 Sampling Procedures and Tables for Inspection
ized applications may be described by using the classification
by Attributes
system given in Section 4.
1.3 This specification allows for the use of recycled plastics
3. Terminology
(as defined in Guide D 5033).
3.1 Definitions:
1.4 The values are stated in English units and are regarded
3.1.1 regrind (plastic), n—a product or scrap such as sprues,
as the standard in all property and dimensional tables. For
runners and edge trim that have been reclaimed by shredding
reference purposes, SI units are also included in Table 1 and
and granulating for use in-house.
S-PA only.
3.1.2 For definitions of other technical terms pertaining to
1.5 The following precautionary caveat pertains only to the
plastics used in this specification, see Terminology D 883 or
test method portions of this specification. This standard does
Guide D 5033.
not purport to address all of the safety concerns, if any,
3.2 Definitions of Terms Specific to This Standard:
associated with its use. It is the responsibility of the user of this
3.2.1 finished product (F), n—product that meets the dimen-
standard to establish appropriate safety and health practices
sional criteria of Tables 2-5 of this specification.
and determine the applicability of regulatory limitations prior
3.2.2 monomer-cast nylon, n—nylon polymer prepared by
to use.
polymerization of epsilon-caprolactam or lauryllactam mono-
NOTE 1—There is no similar or equivalent ISO standard.
mer.
NOTE 2—This specification is intended to replace Federal Standard
3.2.3 oversize product (O), n—product that meets the des-
LP-410A and PS 50.
ignated dimensional criteria of Table 3 and Table 5 only.
3.2.4 plate, n—flat stock greater than ⁄8 in.
2. Referenced Documents
3.2.5 recycled-plastic shape, n—a product made from up to
2.1 ASTM Standards:
100 % post-consumer material.
D 256 Test Method for Determining the Pendulum Impact
3.2.6 rod, n—an extruded solid cylindrical shape with a
Resistance of Notched Specimens of Plastics
2 minimum diameter of ⁄16in., or cast solid cylindrical shapes
D 638 Test Method for Tensile Properties of Plastics
with a minimum diameter of 1 in.
D 790 Test Methods for Flexural Properties of Unreinforced
3.2.7 sheet, n—flat stock less than and including ⁄8 in.
and Reinforced Plastics and Electrical Materials
thickness.
D 883 Terminology Relating to Plastics
1 3
This specification is under the jurisdiction of ASTM Committee D-20 on Annual Book of ASTM Standards, Vol 08.03.
Plasticsand is the direct responsibility of Subcommittee D20.20 on Plastic Products. Available from American National Standards Institute, 11 West 42nd St., 13th
Current edition approved Jan. 10, 1998. Published January 1999. Floor, New York, NY 10036.
2 5
Annual Book of ASTM Standards, Vol 08.02. Available from U.S. Government Printing Office, Washington, DC 20402.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
NOTICE: This standard has either been superceded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information.
D 5989
A
TABLE 1 Additional Detail Requirements—Reinforced/Unreinforced Extruded and Cast Nylons
Designation Property 0 1 2 3 4 5 6 7 8 9
Order
Number
1 Tensile strength, Test Unspecified 6000 8000 10 000 12 000 14 000 16 000 20 000 25 000 Specify
Method D 638, min, (41) (55) (69) (83) (97) (110) (138) (172) value
psi (MPa)
2 Elongation at break, Unspecified 1 3 5 10 20 50 100 200 Specify
Test Method D 638, value
%, min
3 Tensile modulus min, Unspecified 100 000 200 000 300 000 400 000 500 000 600 000 800 000 1 000 000 Specify
Test Method D 638, (690) (1379) (2073) (2760) (3448) (4137) (5516) (6895) value
min, psi (MPa)
4 Dimensional stability, % Unspecified 0.1 0.2 0.3 0.4 0.6 0.8 1.0 1.5 Specify
max, per 11.2 value
5 Flexural modulus, Test Unspecified 250 000 350 000 450 000 550 000 650 000 750 000 1 000 000 1 500 000 Specify
Methods for D 790, (1649) (2400) (3100) (3792) (4482) (5171) (6895) (10 343) value
min, psi (MPa)
6 Izod impact, Test Unspecified 0.4 (21) 0.6 (32) 0.8 (43) 1.0 (53) 2.0 (107) 3.0 (160) 4.5 (240) 6.0 (320) Specify
Method for D 256, value
min, ft lbs/in. (J/m)
of notch
7 To be determined Unspecified . . . . . . . .
A
The applicable Table 4 nylon type (including fillers per 4.4.4) must precede this table designation.
A
TABLE 2 Dimensional Requirements for Extruded Nylon Rod
4.2.1 The type of nylon extruded product may be catego-
Length Diameter Roundness rized by type, grade and class depending on resin and filler
B
Size, in. Camber, in./ft
Tolerance, in. Tolerance, in. TIR, in.
compositions as defined in Table S-PA.
1 1
⁄16 +1 −0 +0.002 −0.001 0.002 2 ⁄2/8
4.2.2 Each type of nylon shape may be categorized into one
1 1
⁄8 +1 −0 +0.002 −0.001 0.002 2 ⁄2/8
of several grades as follows:
3 1
⁄16 +1 −0 +0.002 −0.001 0.002 2 ⁄2/8
1 1
⁄4 +1 −0 +0.002 −0.001 0.002 2 ⁄2/8
4.2.2.1 Grade 1—General Purpose:
3 1
⁄8 +1 −0 +0.002 −0.001 0.002 2 ⁄2/8
(1) Extruded product made using virgin plastic plus up to
1 1
⁄2 +1 −0 +0.002 −0.001 0.002 2 ⁄2/8
5 1
⁄8 +1 −0 +0.002 −0.001 0.002 2 ⁄2/8 15 % maximum of an alternate virgin-nylon as a processing
3 1
⁄4 +1 −0 +0.002 −0.001 0.002 2 ⁄2/8
aid.
7 1
⁄8 +1 −0 +0.002 −0.001 0.002 2 ⁄2/8
1 (2) Up to 20 % nylon regrind plastic developed during the
1 +1 −0 +0.004 −0.001 0.002 1 ⁄4/8
1 1
1 ⁄8 +1 −0 +0.005 −0 0.005 1 ⁄4/8 internal processing steps; may be reused for sheet products.
1 1
1 ⁄4 +1 −0 +0.005 −0 0.005 1 ⁄4/8
(3) Monomer-cast nylon made from epsilon-caprolactam or
3 1
1 ⁄8 +1 −0 +0.005 −0 0.005 1 ⁄4/8
1 1
lauryllactam monomer.
1 ⁄2 +1 −0 +0.005 −0 0.005 1 ⁄4/8
5 1
1 ⁄8 +1 −0 +0.008 −0 0.005 1 ⁄4/8
4.2.2.2 Grade 2—Recycled:
3 1
1 ⁄4 +1 −0 +0.008 −0 0.005 1 ⁄4/8
7 1 (1) Extruded product made using any amount up to 100 %
1 ⁄8 +1 −0 +0.008 −0 0.005 1 ⁄4/8
2 +1 −0 +0.010 −0 0.010 1 ⁄4/8
recycled nylon plastic.
1 3 1
2 ⁄8–2 ⁄4 +1 −0 +0.030 −0 0.030 1 ⁄4/8
(2) Does not apply to cast product.
3–5 +1 −0 +0.250 −0 0.060 ⁄4/4
Over 5 +1 −0 +0.250 −0 0.060 ⁄4/4
4.2.2.3 Grade 3—Unmodified Virgin:
A
Based on dry-as-manufactured condition and proper product storage and (1) Extruded product made using 100 % unmodified virgin
handling.
plastic.
B
To convert inches to millimetres, multiply by 25.40.
(2) Does not apply to cast product.
3.2.8 tubular bar, n—extruded annular shapes with mini-
4.3 The type, class, and grade is further differentiated based
mum inside diameter of ⁄8in. and minimum wall thickness of
on dimensional stability (elevated temperature excursion test),
1 1
⁄16in., or cast shapes with minimum inside diameter of ⁄2in.,
Table S-PA, and dimensional requirements, Tables 2-5.
and minimum wall of ⁄4 in.
4.4 Property Tables:
3.2.9 unmodified virgin plastic shape, n—a product pro-
4.4.1 Table S-PA may be used to describe both extruded or
duced from virgin plastic, as furnished by a manufacturer, with
cast products.
no additives or processing aids.
4.4.2 Table 1 may also be used to describe extruded or cast
3.2.10 virgin-plastic shape, n—product that is produced
products not included in Table S-PA via a cell callout which
from 100 % plastic resin that has not been subjected to
includes the applicable Table S-PA nylon type and specific
subsequent melt processing.
properties (Table 1, Designations 1–7).
4. Classification and Material
4.4.3 To facilitate the incorporation of future or special
materials not covered by Table S-PA, the “as specified”
4.1 Product shape and size as defined in the applicable
category (00) for type, class and grade is shown in the table
purchase order.
with the basic properties to be obtained from Table 1, as they
4.2 This specification covers product extruded and cast as
apply (see 4.5, Example 5).
listed in Table S-PA. Products included in the designations
reference Specification D 4066 callouts where applicable.
NOTICE: This standard has either been superceded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information.
D 5989
A
TABLE 3 Dimensional Requirements for Monomer Cast Nylon Rod
Diameter Tolerance, in. Roundness TIR, in. Camber, in./ft
Length
B
Size, in.
Tolerance, in. C D C D C D
Finished Oversize Finished Oversize Finished Oversize
E
1 +1 -0 +0.015 −0 . 0.015 N/A ⁄4/4 N/A
1 1
1 ⁄8 +1 -0 +0.015 −0 . 0.015 N/A ⁄4/4 N/A
1 1
1 ⁄4 +1 -0 +0.015 −0 . 0.015 N/A ⁄4/4 N/A
3 1
1 ⁄8 +1 -0 +0.015 −0 +0.100 −0 0.015 N/A ⁄4/4 N/A
1 1
1 ⁄2 +1 -0 +0.015 −0 +0.100 −0 0.015 N/A ⁄4/4 N/A
5 1
1 ⁄8 +1 -0 +0.015 −0 +0.100 −0 0.015 N/A ⁄4/4 N/A
3 1
1 ⁄4 +1 -0 +0.015 −0 +0.100 −0 0.015 N/A ⁄4/4 N/A
7 1
1 ⁄8 +1 -0 +0.015 −0 +0.100 −0 0.015 N/A ⁄4/4 N/A
3 1
2–2 ⁄4 +1 -0 +0.030 −0 +0.125 −0 0.015 N/A ⁄4/4 N/A
3–5 +1 -0 +0.250 −0 +0.250 −0 0.060 N/A ⁄4/4 N/A
Over 5 +1 -0 +0.250 −0 +0.500 −0 N/A N/A N/A N/A
A
Based on dry-as-manufactured condition and proper product storage and handling.
B
To convert inches to millimetres, multiply by 25.40.
C
Finished product as defined in 3.2.1.
D
Oversize product as defined in 3.2.3; roundness and camber not applicable.
E
Not applicable.
TABLE 4 Dimensional Requirements for Extruded Nylon Sheets
A
and Plates (Squareness Requirement Listed in 11.4)
Width Tolerance, Thickness Length Camber, Width Bow,
B
Size, in.
in. Tolerances, in. in./ft in./ft
1 3 3
⁄16 +0.5 -0 60.005 ⁄4/4 ⁄16/2
3 3 3
⁄32 +0.5 -0 60.005 ⁄4/4 ⁄16/2
1 3 3
⁄8 +0.5 -0 60.010 ⁄4/4 ⁄16/2
3 3 3
⁄16 +0.5 -0 +0.025 −0 ⁄4/4 ⁄16/2
1 3 3
⁄4 +0.5 -0 +0.025 −0 ⁄4/4 ⁄16/2
5 3 3
⁄16 +0.5 -0 +0.025 −0 ⁄4/4 ⁄16/2
3 3 3
⁄8 +0.5 -0 +0.025 −0 ⁄4/4 ⁄16/2
7 3 3
⁄16 +0.5 -0 +0.025 −0 ⁄4/4 ⁄16/2
1 3 3
⁄2 +0.5 -0 +0.025 −0 ⁄4/4 ⁄16/2
5 3 3
⁄8 +0.5 -0 +0.025 −0 ⁄4/4 ⁄16/2
3 3 3
⁄4 +0.5 -0 +0.025 −0 ⁄4/4 ⁄16/2
7 3 3
⁄8 +0.5 -0 +0.025 −0 ⁄4/4 ⁄16/2
1 1
1 +0.5 -0 +0.050 −0 ⁄4/4 ⁄16/2
1 1 1
1 ⁄8 +0.5 -0 +0.050 −0 ⁄4/4 ⁄16/2
1 1 1
1 ⁄4 +0.5 -0 +0.050 −0 ⁄4/4 ⁄16/2
3 1 1
1 ⁄8 +0.5 -0 +0.050 −0 ⁄4/4 ⁄16/2
1 1 1
1 ⁄2 +0.5 -0 +0.050 −0 ⁄4/4 ⁄16/2
5 1 1
1 ⁄8 +0.5 -0 +0.050 −0 ⁄4/4 ⁄16/2
3 1 1
1 ⁄4 +0.5 -0 +0.050 −0 ⁄4/4 ⁄16/2
7 1 1
1 ⁄8 +0.5 -0 +0.050 −0 ⁄4/4 ⁄16/2
1 1
2 +0.5 -0 +0.050 −0 ⁄4/4 ⁄16/2
1 1
Over 2 +0.5 -0 +0.125 −0 ⁄4/4 ⁄16/2
A
Based on dry-as-manufactured condition and proper product storage and
handling.
B
To convert inches to millimetres, multiply by 25.40.
NOTICE: This standard has either been superceded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information.
D 5989
A
TABLE 5 Dimensional Requirements for Monomer Cast Nylon Sheets and Plates (Squareness Requirement Listed in 11.4)
Thickness Tolerances, in. Length Camber, in./ft Width Bow, in./ft
Width Tolerance,
B
Size, in.
in. C D C D C D
Finished Oversize Finished Oversize Finished Oversize
E
3 1 1
⁄16 +0.5 –0 +0.025 −0 . ⁄4/4 N/A ⁄16/2 N/A
1 1 1
⁄4 +0.5 –0 +0.025 −0 . ⁄4/4 N/A ⁄16/2 N/A
5 1 1
⁄16 +0.5 –0 +0.025 −0 . ⁄4/4 N/A ⁄16/2 N/A
3 1 1
⁄8 +0.5 –0 +0.025 −0 +0.080 −0 ⁄4/4 N/A ⁄16/2 N/A
7 1 1
⁄16 +0.5 –0 +0.025 −0 +0.080 −0 ⁄4/4 N/A ⁄16/2 N/A
1 1 1
⁄2 +0.5 –0 +0.025 −0 +0.080 −0 ⁄4/4 N/A ⁄16/2 N/A
5 1 1
⁄8 +0.5 –0 +0.025 −0 +0.080 −0 ⁄4/4 N/A ⁄16/2 N/A
3 1 1
⁄4 +0.5 –0 +0.025 −0 +0.080 −0 ⁄4/4 N/A ⁄16/2 N/A
7 1 1
⁄8 +0.5 –0 +0.025 −0 +0.080 −0 ⁄4/4 N/A ⁄16/2 N/A
1 1
1 +0.5 –0 +0.025 −0 +0.100 −0 ⁄4/4 N/A ⁄16/2 N/A
1 1 1
1 ⁄8 +0.5 –0 +0.025 −0 +0.100 −0 ⁄4/4 N/A ⁄16/2 N/A
1 1 1
1 ⁄4 +0.5 –0 +0.025 −0 +0.100 −0 ⁄4/4 N/A ⁄16/2 N/A
3 1 1
1 ⁄8 +0.5 –0 +0.025 −0 +0.100 −0 ⁄4/4 N/A ⁄16/2 N/A
1 1 1
1 ⁄2 +0.5 –0 +0.025 −0 +0.100 −0 ⁄4/4 N/A ⁄16/2 N/A
5 1 1
1 ⁄8 +0.5 –0 +0.025 −0 +0.100 −0 ⁄4/4 N/A ⁄16/2 N/A
3 1 1
1 ⁄4 +0.5 –0 +0.025 −0 +0.100 −0 ⁄4/4 N/A ⁄16/2 N/A
7 1 1
1 ⁄8 +0.5 –0 +0.025 −0 +0.100 −0 ⁄4/4 N/A ⁄16/2 N/A
3 1 1
2–3 ⁄4 +0.5 –0 +0.025 −0 +0.200 −0 ⁄4/4 N/A ⁄16/2 N/A
3 1 1
Over 3 ⁄4 +0.5 –0 +0.025 −0 +0.250 −0 ⁄4/4 N/A ⁄16/2 N/A
A
Based on dry-as-manufactured condition and proper product storage and handling.
B
To convert inches to millimetres, multiply by 25.40.
C
Finished product as defined in 3.2.1.
D
Oversize product as defined in 3.2.3; roundness and camber not applicable.
E
Not applicable.
TABLE S-PA Requirements for Nylon (Polyamide) Shapes, Dry-as-Manufactured (<0.2 % Moisture)
Applicable
Ultimate Tensile Tensile Dimensional
Specification Tensile Modulus,
Type Description Class Description Grade Description Strength, min, Elongation, % Stability,
D4066 min, psi (MPa)
psi (MPa) at Break, min %, max
A
Callout
01 Nylon 66 1 Unfilled 1 . General purpose 10 000 (69) 25 350 000 (2400) 0.4
2 . Recycled 9000 (62) 15 350 000 (2400) 0.7
B
3PA0114 Unmodified virgin 10 000 (69) 25 350 000 (2400) 0.4
2 MoS filled 1 PA 0110L01 General purpose 11 000 (76) 15 450 000 (3100) 0.4
2 . Recycled 9000 (62) 5 350 000 (2400) 0.7
3 Heat stabilized 1 PA 0124 General purpose 10 000 (69) 25 350 000 (2400) 0.4
4 Weather resistant 1 PA 0180 General purpose 10 000 (69) 5 350 000 (2400) 0.4
0 As specified 1 See Table 1 General purpose . . . .
2 See Table 1 Recycled . . . .
3 See Table 1 Unmodified virgin . . . .
02 Monomer Cast 1 Unfilled 1 . General purpose 10 000 (69) 25 350 000 (2400) 0.4
Nylon 6
2 MoS filled, 0.5–1.5 % 1 . General purpose 10 000 (69) 15 350 000 (2400) 0.4
C
3 Heat stabilized 1 . General purpose 10 000 (69) 25 350 00
...