Standard Test Methods for Physical and Environmental Performance Properties of <brk/>Insulations and Jackets for Telecommunications Wire and Cable

SIGNIFICANCE AND USE
5.1 Dimensional measurements, properly interpreted, provide information with regard to the conductors, insulation, or jacket. The dimensional measurements provide data for research and development, engineering design, quality control, and acceptance or rejection under specifications.
SCOPE
1.1 These test methods cover procedures for the physical testing of thermoplastic insulations and jackets used on telecommunications wire and cable and the testing of physical characteristics and environmental performance properties of completed products. To determine the procedure to be used on the particular insulation or jacket or on the completed wire or cable, make reference to the specification for that product.  
1.2 These test methods appear in the following sections of this standard:    
Test Method  
Section(s)  
Dimensional Measurements of Insulations, Jackets, Miscellaneous
Cable Components, and of Completed Cable  
4 – 9  
Cross-sectional Areas  
9  
Diameters  
6  
Eccentricity  
8  
Thickness  
7  
Physical and Environmental Tests of Insulation and Jackets  
10 – 25  
Aging Test (Jackets Only)  
24  
Cold Bend (Insulation Only)  
16  
Environmental Stress Crack (Polyolefin Jackets Only)  
21  
Heat Distortion (Jackets Only)  
22  
Heat Shock (Jackets Only)  
23  
Insulation Adhesion  
19  
Insulation and Jacket Shrinkback (Oven Test)  
14  
Insulation Compression  
20  
Insulation Shrinkback (Solder Test)  
15  
Melt Flow Rate Change—Polyolefin Materials  
12  
Oil Immersion Test (Jackets Only)  
25  
Oxygen Induction Time (Polyolefin Insulation Only)  
17  
Oxygen Induction Time (Cable Filling Compound Only)  
18  
Tensile and Elongation Tests  
13  
Physical and Environmental Tests of Insulations and Jackets of
Completed Wire and Cable  
26 – 42  
Cable Torsion Test  
38  
Compound Flow Test (Filled Core Wire and Cable Only)  
42  
Corrugation Extensibility Test  
36  
Cable Impact Test  
33  
Jacket Bonding Tests  
29  
Jacket Notch Test  
32  
Jacket Peel or Pull  
28  
Jacket Slip Strength Test  
30  
Procedure  
Section(s)  
Pressure Test (Air Core Wire and Cable Only)  
40  
Sheath Adherence Test  
31  
Water Penetration Test (Filled Core Wire and Cable Only)  
41  
Wire and Cable Bending Test  
34  
Wire breaking strength  
37  
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard, except where only SI units are given.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific warning statement see 19.1.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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Publication Date
30-Sep-2020
Current Stage
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Standards Content (Sample)

This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D4565 − 20
Standard Test Methods for
Physical and Environmental Performance Properties of
Insulations and Jackets for Telecommunications Wire and
1
Cable
This standard is issued under the fixed designation D4565; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
Procedure Section(s)
Pressure Test (Air Core Wire and Cable Only) 40
1.1 These test methods cover procedures for the physical
Sheath Adherence Test 31
testing of thermoplastic insulations and jackets used on tele- Water Penetration Test (Filled Core Wire and Cable Only) 41
Wire and Cable Bending Test 34
communications wire and cable and the testing of physical
Wire breaking strength 37
characteristics and environmental performance properties of
1.3 Thevaluesstatedininch-poundunitsaretoberegarded
completed products. To determine the procedure to be used on
as standard. The values given in parentheses are mathematical
the particular insulation or jacket or on the completed wire or
conversions to SI units that are provided for information only
cable, make reference to the specification for that product.
andarenotconsideredstandard,exceptwhereonlySIunitsare
1.2 These test methods appear in the following sections of
given.
this standard:
1.4 This standard does not purport to address all of the
Test Method Section(s)
safety concerns, if any, associated with its use. It is the
Dimensional Measurements of Insulations, Jackets, Miscellaneous 4–9
Cable Components, and of Completed Cable responsibility of the user of this standard to establish appro-
Cross-sectional Areas 9
priate safety, health, and environmental practices and deter-
Diameters 6
mine the applicability of regulatory limitations prior to use.
Eccentricity 8
Thickness 7 For specific warning statement see 19.1.
Physical and Environmental Tests of Insulation and Jackets 10–25
1.5 This international standard was developed in accor-
Aging Test (Jackets Only) 24
dance with internationally recognized principles on standard-
Cold Bend (Insulation Only) 16
Environmental Stress Crack (Polyolefin Jackets Only) 21
ization established in the Decision on Principles for the
Heat Distortion (Jackets Only) 22
Development of International Standards, Guides and Recom-
Heat Shock (Jackets Only) 23
mendations issued by the World Trade Organization Technical
Insulation Adhesion 19
Insulation and Jacket Shrinkback (Oven Test) 14
Barriers to Trade (TBT) Committee.
Insulation Compression 20
Insulation Shrinkback (Solder Test) 15
2. Referenced Documents
Melt Flow Rate Change—Polyolefin Materials 12
2
Oil Immersion Test (Jackets Only) 25
2.1 ASTM Standards:
Oxygen Induction Time (Polyolefin Insulation Only) 17
D471Test Method for Rubber Property—Effect of Liquids
Oxygen Induction Time (Cable Filling Compound Only) 18
Tensile and Elongation Tests 13 D638Test Method for Tensile Properties of Plastics
Physical and Environmental Tests of Insulations and Jackets of 26–42
D1238Test Method for Melt Flow Rates of Thermoplastics
Completed Wire and Cable
by Extrusion Plastometer
Cable Torsion Test 38
Compound Flow Test (Filled Core Wire and Cable Only) 42 D1248Specification for Polyethylene Plastics Extrusion
Corrugation Extensibility Test 36
Materials for Wire and Cable
Cable Impact Test 33
D1693Test Method for Environmental Stress-Cracking of
Jacket Bonding Tests 29
Jacket Notch Test 32 Ethylene Plastics
Jacket Peel or Pull 28
D2633Test Methods for Thermoplastic Insulations and
Jacket Slip Strength Test 30
Jackets for Wire and Cable
D3032Test Methods for Hookup Wire Insulation
1
These test methods are under the jurisdiction of ASTM Committee D09 on
Electrical and Electronic Insulating Materials and are the direct responsibility of
2
Subcommittee D09.07 on Electrical Insulating Materials. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved Oct. 1, 2020. Published November 2020. Originally contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
approved in 1986. Last previous edition approved in 2015 as D4565–15. DOI: Standards volume information, refer to the standard’s Document Summary page on
10.1520/D4565-20. the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
D4565 − 20
D4731 Specifica
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D4565 − 15 D4565 − 20
Standard Test Methods for
Physical and Environmental Performance Properties of
Insulations and Jackets for Telecommunications Wire and
1
Cable
This standard is issued under the fixed designation D4565; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 These test methods cover procedures for the physical testing of thermoplastic insulations and jackets used on telecommuni-
cations wire and cable and the testing of physical characteristics and environmental performance properties of completed products.
To determine the procedure to be used on the particular insulation or jacket or on the completed wire or cable, make reference to
the specification for that product.
1.2 TheThese test methods appear in the following sections of this standard:
Procedure Sections
Dimensional measurements of insulations, jackets,
miscellaneous cable components, and of completed cable 4 – 9
Cross-sectional areas 9
Diameters 6
Eccentricity 8
Thickness 7
Physical and environmental tests of insulation and jackets 10 – 25
Aging test (jackets only) 24
Cold bend (insulation only) 16
Environmental stress crack (polyolefin jackets only) 21
Heat distortion (jackets only) 22
Heat shock (jackets only) 23
Insulation adhesion 19
Insulation and jacket shrinkback (oven test) 14
Insulation compression 20
Insulation shrinkback (solder test) 15
Melt flow rate change—polyolefin materials 12
Oil immersion test (jackets only) 25
Oxygen induction time (polyolefin insulation only) 17
Oxygen induction time (cable filling compound only) 18
Tensile and elongation tests 13
Physical and environmental tests of insulations and jackets of
completed wire and cable 26 – 42
Cable Torsion Test 38
Compound flow test (filled core wire and cable only) 42
Corrugation extensibility test 36
Cable impact test 33
Jacket bonding tests 29
Procedure Sections
1
These test methods are under the jurisdiction of ASTM Committee D09 on Electrical and Electronic Insulating Materials and are the direct responsibility of Subcommittee
D09.07 on Electrical Insulating Materials.
Current edition approved April 1, 2015Oct. 1, 2020. Published April 2015November 2020. Originally approved in 1986. Last previous edition approved in 20102015 as
D4565 – 10.D4565 – 15. DOI: 10.1520/D4565-15.10.1520/D4565-20.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
D4565 − 20
Jacket notch test 32
Jacket peel or pull 28
Jacket slip strength test 30
Pressure test (air core wire and cable only) 40
Sheath adherance test 31
Water penetration test (filled core wire and cable only) 41
Wire and cable bending test 34
Wire breaking strength 37
Test Method Section(s)
Dimensional Measurements of Insulations, Jackets, Miscellaneous 4 – 9
Cable Components, and of Completed Cable
Cross-sectional Areas 9
Diameters 6
Eccentricity 8
Thickness 7
Physical and Environmental Tests of Insulation and Jackets 10 – 25
Aging Test (Jackets Only) 24
Cold Bend (Insulation Only) 16
Environmental Stress Crack (Polyolefin Jackets Only) 21
Heat Distortion (Jackets Only) 22
Heat Shock (Jackets Only) 23
Insulation Adhesion 19
Insulation and Jacket Shrinkback (Oven Test) 14
Insulation Compression 20
Insulation Shrinkback (Solder Test) 15
Melt Flow Rate Change—Polyolefin Materials 12
Oil Immersion Test (Jackets Only) 25
Oxygen Induction Time (Polyolefin Insulation Only) 17
Oxygen Induction Time (Cable Filling Compound Only) 18
Tensile and Elongation Tests 13
Physical and Environmental Tests of Insulations and Jackets of 26 – 42
Completed Wire and Cable
Cable Torsion Test 38
Compound Flow Test (Filled Core Wire and Cable Only) 42
Corrugation Extensibility Test 36
Cable Impact Test 33
Jacket Bonding Tests 29
Jacket Notch Test 32
Jacket Peel or Pull 28
Jacket Slip Strength Test 30
Procedure Section(s)
Pressure Test (Air Core Wire and Cable Only) 40
Sheath Adherence Test 31
Water Penetration Test (Filled Core Wire and Cable Only) 41
Wire and Cable Bending Test 34
Wire breaking strength 37
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical
conversions to SI units that are
...

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