SIST EN 13885:2005+A1:2010

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Nahrungsmittelmaschinen - Clipmaschinen - Sicherheits- und HygieneanforderungenMachines pour les produits alimentaires - Machines à attacher - Prescriptions relatives à la sécurité et à l'hygièneFood processing machinery - Clipping machines - Safety and hygiene requirements67.260Tovarne in oprema za živilsko industrijoPlants and equipment for the food industryICS:Ta slovenski standard je istoveten z:EN 13885:2005+A1:2010SIST EN 13885:2005+A1:2010en,fr,de01-oktober-2010SIST EN 13885:2005+A1:2010SLOVENSKI
STANDARD



SIST EN 13885:2005+A1:2010



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13885:2005+A1
June 2010 ICS 67.260 Supersedes EN 13885:2005English Version
Food processing machinery - Clipping machines - Safety and hygiene requirements
Machines pour les produits alimentaires - Machines à attacher - Prescriptions relatives à la sécurité et à l'hygiène Nahrungsmittelmaschinen - Clipmaschinen - Sicherheits- und Hygieneanforderungen This European Standard was approved by CEN on 21 April 2005 and includes Amendment 1 approved by CEN on 20 May 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13885:2005+A1:2010: ESIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 2 Contents Page Foreword .4Introduction .51Scope .61.1This European Standard applies to clipping machines .61.2This European Standard covers the following types of machines: .61.3Description .81.4Intended use .92Normative references .93Terms and definitions . 104List of significant hazards . 124.1General . 124.2Mechanical hazards . 124.3Electrical hazards . 164.4Pneumatic hazards . 164.5Hazards generated by loss of stability . 164.6Hazards generated by noise . 164.7Hazards generated by neglecting ergonomic principles . 164.8Hazards generated by not neglecting hygienic principles . 175Safety and hygiene requirements and/or protective measures . 175.1General . 175.2Mechanical hazards . 175.3Electrical hazards . 255.4Pneumatic hazards . 285.5Hazards generated by loss of stability . 285.6Noise reduction . 285.7Ergonomic requirements . 285.8Hygiene and cleaning . 286Verification of safety and hygiene requirements and/or protective measures . 307Information for use . 317.1General . 317.2Instruction handbook . 317.3Training of operators . 337.4Marking . 33Annex A (normative)
Noise test code for clipping machines (grade 2) . 35Annex B (normative)
Design principles to ensure cleanability of clipping machines . 37Annex C (normative)
Common hazards for food processing machines and reduction requirements applicable to clipping machines . 42Annex ZA (informative)
!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC" . 44Bibliography . 45
SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 3 Figures Figure 1 — Machine with removal by
fixed clip guide . 7 Figure 2 — Machine with removal by
movable clip guide . 7 Figure 3 — Machine with spread-removal . 8 Figure 4 — Spread-removal – detail . 8 Figure 5 — Clipping machine with fixed clip guide . 12 Figure 6 — Clipping machine with movable clip guide . 13 Figure 7 — Floor machine – Danger zones . 14 Figure 8 — Added or integrated machines . 15 Figure 9 — Table top machine with fixed clip guide . 18 Figure 10 — Section A/A . 18 Figure 11 — Section A/A with fixed protection beading . 19 Figure 12a — Clipping machine with movable clip guide – removal open . 20 Figure 12b — Clipping machine with movable clip guide – removal shut . 20 Figure 12 — Clipping machine with movable clip guide in different positions . 20 Figure 13 — Infeed and outfeed side at clipping machines with protection bars . 22 Figure 14 — Infeed- and outfeedside at clipping machines with protection hood . 23 Figure 15 — Position of actuation devices . 24 Figure 16 — ON/OFF-switch with hood . 26 Figure 17 — Hygiene areas . 29 Figure B.1 — Smooth surfaces – food area . 37 Figure B.2 — Angles and radii in the food area . 38 Figure B.3 — Angles in the food area . 39 Figure B.4 — Intersecting surfaces in the food area . 39 Figure B.5 — Admissible fasteners – head profiles . 40 Figure B.6 — Castors – dimensions examples . 41
SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 4 Foreword This document (EN 13885:2005+A1:2010) has been prepared by Technical Committee CEN/TC 153 “!Machinery intended for use with foodstuffs and feed"”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2010, and conflicting national standards shall be withdrawn at the latest by December 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-05-20. This document supersedes EN 13885:2005. The start and finish of text introduced or altered by amendment is indicated in the text by tags!"This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of !EU Directive(s)". For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. !deleted text" According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 5 Introduction This European Standard is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this !document". When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 6
1 Scope 1.1 This European Standard applies to clipping machines This European Standard specifies safety and hygiene requirements to minimise the hazards which can arise during the commissioning, the use and the maintenance of clipping machines for portioning and closing of casings filled with foodstuffs, and intended to be used in butcheries, meat processing factories, main kitchens and other food processing factories. This European Standard deals with all significant hazards, hazardous situations and events relevant to clipping machines, when they are used !as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4)". This European Standard is not applicable to clipping machines which are manufactured before the date of publication of this European Standard by CEN. 1.2 This European Standard covers the following types of machines: Concerning the sort of actuation:  machine for gathering up by hand, power motioned locking-stroke;  machine for automatic-motioned gathering and automatic-motioned locking-stroke. Concerning the removal-system:  machine with removal by fixed or movable clip-guide (see Figures 1 and 2);  machine with spread-removal (see Figures 3 and 4). SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 7
Key 1 Fixed clip guide Key1 Movable clip guide Figure 1 — Machine with removal by fixed clip guide Figure2—Machine with removal by movable clip guide SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 8 Key 1 Spread-removal 2 Filling-tube 3 Casing brake 4 Tube (casing)
Figure 3 — Machine with spread-removal Figure 4 — Spread-removal – detail
Concerning construction:  table-top-machine;  movable floor machines;  floor-mounted-machine. 1.3 Description Clipping machines will be used for closing of tubes with a single-clip (one side) or a double-clip (endlocking and startlocking). The machines are equipped with closing tools (punch/die), which make the locking by deforming the locking-element (clip). A removal/gathering is used to form a free space and to gather the tube in a way that the locking equipment can be put over the pressed tail and this can be locked. By automatic action the clipping machine will be placed at the end of the filling-tube and after each ejecting of the filling-portion there are positioned one or two clips at the casing. From the machine the filled portion will be divided with a knife from the skin which still remains on the filling-tube. If necessary, an additional loop for hanging up the package will be attached. SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 9 1.4 Intended use A clipping machine is designed and constructed in such a way, that in combination with a filling equipment, the food stuff will be transported through a filling-tube in a casing, which is gathered on the filling-tube. Afterwards this casing will be closed with a clip. Furthermore, it is usual to close already filled casings, bags or other packages by hand with a free-standing or hand-operated/hand held clipping machine. Although it should be advised against, the standard, taking into account practice, deals with the hazards due to cleaning with pressurised water. With the aim of clarifying the intentions of the standard and avoiding doubts when reading it, the following assumptions were made when producing it:  only designated and instructed persons operate the machine;  place of use is adequately lit. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. !EN 574, Safety of machinery — Two-hand control devices — Functional aspects — Principles for design EN 614-1, Safety of machinery — Ergonomic design principles — Part 1: Terminology and general principles EN 953, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards EN 983, Safety of machinery — Safety requirements for fluid power systems and components — Pneumatics EN 1005-1, Safety of machinery — Human physical performance — Part 1: Terms and definitions EN 1005-2, Safety of machinery — Human physical performance — Part 2: Manual handling of machinery and component parts of machinery EN 1005-3, Safety of machinery — Human physical performance — Part 3: Recommended force limits for machinery operation EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection EN 1672-2:2005, Food processing machinery — Basic concepts — Part 2: Hygiene requirements EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements (IEC 60204-1:2005, modified) EN 60529, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989) EN 61496-1:2004, Safety of machinery — Electro-sensitive protective equipment — Part 1: General requirements and tests (IEC 61496-1:2004, modified) EN ISO 3744:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure — Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994) SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 10 EN ISO 4871, Acoustics — Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11201:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission sound pressure levels at a work station and at other specified positions — Engineering method in an essentially free field over a reflecting plane (ISO 11201:1995) EN ISO 11688-1, Acoustics — Recommended practice for the design of low-noise machinery and equipment — Part 1: Planning (ISO/TR 11688-1:1995) EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003) EN ISO 13849-1:2008, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13857, Safety of machinery — Safety distance to prevent danger zones being reached by the upper limbs (ISO 13857:2008) EN ISO 14121-1, Safety of machinery — Risk assessment — Part 1: Principles (ISO 14121-1:2007)" 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN ISO 12100-1:2003,
EN ISO 12100-2:2003, and the following apply. 3.1 discharge device inclined plane with/without rolls or driven discharge belt 3.2 clip/closing element closing clamp out of metal or plastics in one- piece- or two-piece type 3.3 clip guide feed-channel to the closure tool 3.4 casing tubes 3.5 casing brake device for retaining and braking of the casing on the filling-tube 3.6 string-/band-dispenser device for manufacturing of ring-sausages 3.7 code device device for marking the packaged unit SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 11 3.8 magazine receptacle to store the clips 3.9 oil fog particles of oil in the waste air from cylinders and valves 3.10 gathering folding of the casing 3.11 loop at the tail fixed eye to hang up the package 3.12 spread-removal device for gathering of the casing and making a free space for the clip 3.13 punch and die closure tools 3.14 dividing-knife fixed or movable knife for cutting the tail 3.15 removal device for dividing the filling-product in the casing and making a non-product-place for setting of the clips 3.16 tail gathered casing at the end of the package 3.17 conveyance-channel channel for feeding the clips from the magazine to the closing-tools 3.18 shirred casing pleaded tubes SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 12 4 List of significant hazards 4.1 General This Clause and Annex C contain all the significant hazards, hazardous situations and events, as far as they are dealt with in this document, identified by a risk assessment as significant for this type of machine and which require action identified to eliminate or reduce risk. Before using this document a risk assessment of the clipping machines according to !EN ISO 14121-1" shall be carried out to check that it has identified all significant hazards, hazardous situations and events in this Clause. 4.2 Mechanical hazards 4.2.1 Table-top machines 4.2.1.1 with fixed clip-guide
Key 1 Fixed clip guide Figure 5 — Clipping machine with fixed clip guide SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 13  Zone 1: closing zone (see Figure 5) Hazard from severing fingers by the punch or from cutting of the fingers by automatic movement of the dividing knife for the casing. 4.2.1.2 with movable clip-guide
Key 1 Movable clip guide Figure 6 — Clipping machine with movable clip guide  Zone 1: closing zone (see Figure 6) Hazard of severing fingers by the removal device or an automatic movement of the punch. Hazard of cutting the fingers by automatic movement of the dividing knife for casing, loop or string. SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 14 4.2.2 Floor machines
Key 1 Closing zone 2 Product-infeed-side 3 Product-outfeed-side Figure 7 — Floor machine – Danger zones SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 15  Zone 2: product-infeed-side (see Figure 7) Hazard of severing hand or fingers between the end of the filling-tube and the casing brake by movement of the clipping machine.  Zone 1: closing zone (see Figure 7). Hazard of severing or cutting of the fingers:  by automatical movement of the removal device;  by movement of punch, mould or dividing-knife.  Zone 3: product outfeed-side (see Figure 7). Hazard of severing hand or fingers at the outfeed-device. 4.2.3 Additional equipments Hazard of injury of the hands:  by loop infeed device;  by string- or band dispenser;  by coding device. 4.2.4 Added or integrated machines
Key 1 Spread-removal 2 Filling-tube 3 Casing brake 4 Shirred casing Figure 8 — Added or integrated machines SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 16  Zone 2: infeed side Hazards of severing hand or fingers, e.g. between the end of the filling-tube and the casing brake by movement of the clipping machine.  Zone 1: closing zone Hazard of severing or cutting of fingers:  by automatical movement of the removal-device;  by precipitating punch, die or dividing-knife;  by automatical movement of clipping machine in the pedestal. 4.2.5 Drive equipments Drives of moving machine parts. Hazard of drawing in fingers or hand. 4.3 Electrical hazards 4.3.1 Direct or indirect contact with life parts Hazard of electrical shock to the body. 4.3.2 Electrical components with insufficient safety level Hazard of mechanical injury to the body due to malfunction. 4.4 Pneumatic hazards 4.4.1 Hazard of the health by oil-fog. 4.4.2 Hazard of mechanical injury of the body by remainder energy. 4.5 Hazards generated by loss of stability Impact or squeezing hazard to the body if machine topples over. 4.6 Hazards generated by noise Clipping machines can generate noise which can result in hearing damage, in accidents due to interference with speech communication and interference with the perception of acoustic signals. 4.7 Hazards generated by neglecting ergonomic principles Unhealthy body postures or excessive efforts. Insufficient consideration of human hand/arm or foot/leg anatomy during machine design. Hazard of harm to the body. SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 17 4.8 Hazards generated by not neglecting hygienic principles  Microbiological causes Hazard (spoilage) of the foodstuff. Hazard of damage to health of the user through food poisoning.  Chemical causes Hazard (contamination) of foodstuffs through traces of cleaning- and disinfecting materials. Hazard of damage to health of the user through harm.  Physical causes Foreign objects originating from raw materials, machines or other sources. Hazard of damage to the health of user through harm. 5 Safety and hygiene requirements and/or protective measures 5.1 General Clipping machines shall comply with the safety requirements and/or protective measures of this Clause and Annex C of this document. In addition, they shall be designed according to the principles of EN ISO 12100 for hazards relevant but not significant, which are not dealt with by this document (e.g. sharp edges). !For hazards which are to be reduced by the application of the type B-standards such as EN 614-1, EN 953, EN 1005-3, EN 1088, EN 1672-2, EN 60204-1, EN 60529, EN ISO 12100, EN ISO 13849-1 and
EN ISO 13857, the manufacturer shall carry out a risk assessment to establish the requirements of the type
B-standard. This specific risk assessment shall be part of the general risk assessment of the machine." Where the means of reducing the risk is by the physical arrangement or positioning of the installed circular saw the manufacturer shall include in the information for use a reference to the reduction means to be provided, and to any limiting value of the requirement, and, if appropriate, to the means of verification. Where the means of reducing the risk is by a safe system of working the machinery, the manufacturer shall include in the information for use details of the system and of the elements of training required by the operating personnel. 5.2 Mechanical hazards 5.2.1 General The machines shall be designed in accordance with Annex C and to the conditions mentioned below. !Fixing systems for fixed guards or for demountable parts of the machine casing (i.e. designed as fixed guards) shall remain attached to the guards or to the machine when the guards are removed." SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 18 5.2.2 Table-top machines 5.2.2.1 with fixed clip-conduct  Zone 1: Closing zone (see Figure 5) Access to the danger point of punch and dividing knife shall be prevented or restricted:  by limiting the width of the slots between the clip guides and the knife guides to S1 ≤ 8 mm (see Figures 9 and 10) or  by attaching protective beadings or similar provisions at both sides in such a way, that S2 – t ≤ 8 mm. At mechanical driven clipping machines with fixed clip guide, the casing shall be introduced in an opening slot. At the end of this slot or in the hand region is a trigger for the punch and the dividing knife.
Key S1 ≤ 8 mm Figure 9 — Table top machine with fixed clip guide Figure 10 — Section A/A If the slots are more than 8 mm, fixed beadings on both sides shall be provided in such a way that the safety dimension is S2 – t ≤ 8 mm (example for design see Figure 11). SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 19
Key S2
≥ 8 mm S3 ≤ 15 mm S2 – t ≤ 8 mm Figure 11 — Section A/A with fixed protection beading 5.2.2.2 Clipping machines with movable clip- guide  Zone 1: Closing zone The access to the danger point at removal, punch and dividing knife shall be restricted. At power driven table top-clipping machines with hand operated, movable clip guide, the triggering of the punch or the knife is only allowed if the clip guide is closed. The movable clip guide is part of the safety system. SIST EN 13885:2005+A1:2010



EN 13885:2005+A1:2010 (E) 20 Figure 12a — Clipping machine with
movable clip guide – removal open Figure 12b — Clipping machine with
movable clip guide – removal shut Figure 12 — Clipping machine with movable clip guide in different positions Access to the danger point of punch and dividing knife shall be prevented or restricted:  by limiting the width of the slots between the clip guides and the knife guides to S1 ≤ 8 mm (see
Figures 10 and 12b) or  by attaching protective beadings or similar provisions at both sides in such a way, that S2 – t ≤ 8 mm. At mechani
...