ISO 10242-1:2011

Overview

ISO 10242-1:2011 is an international standard that specifies the dimensions, tolerances, material guidance, and hardness requirements for punch holder shanks, specifically Type A. These punch holder shanks are critical components used in press tools, where precision, interchangeability, and mechanical properties are essential for optimal tool performance and durability.

Developed by ISO Technical Committee TC 29/SC 8 (Tools for pressing and moulding), this third edition updates key elements such as surface texture indications in line with ISO 1302:2002. ISO 10242-1:2011 ensures consistent manufacturing standards worldwide, facilitating global compatibility and quality assurance in tooling applications.

Key Topics

• Interchangeability Dimensions and Tolerances
  The standard clearly defines critical dimensions and allowable deviations in millimetres to ensure punch holder shanks of type A fit perfectly into press tooling assemblies. This includes neck diameter, body diameter, thread sizes, and lengths, guided by detailed figures and tables in the specification.

• Material and Hardness Specifications
  While manufacturers have discretion over the material choice, the hardness of the punch holder shanks must be at least 140 HB (Brinell Hardness), guaranteeing durable and wear-resistant components suitable for heavy-duty pressing operations.

• Designation and Identification
  ISO 10242-1 provides clear rules for designating punch holder shanks. This includes the type (A), body diameter, and nominal thread diameter to simplify product identification and communication in the supply chain and technical documentation.

• Surface Texture Guidance
  Updated references to surface roughness standards align with ISO 1302:2002, emphasizing the importance of surface finish for tooling reliability and wear characteristics.

Applications

ISO 10242-1:2011 punch holder shanks (Type A) are extensively used in:

• Metal Stamping and Pressing
  Ensuring precise alignment and secure fixation of punches in stamping presses for automotive, aerospace, and general manufacturing.

• Tool and Die Making
  Aiding in the creation of interchangeable and standardized tooling components that improve uptime and reduce maintenance complexity.

• Moulding and Forming Processes
  Providing standardized components that support complex forming tools, contributing to consistent product quality and tooling life.

• Industrial Equipment Maintenance
  Facilitating easy replacement and interchangeability of worn or damaged punch holders, minimizing downtime in production environments.

Related Standards

• ISO 10242 Parts 2 and 3 - Cover punch holder shanks types C and D respectively, complementing type A for varied press tooling requirements.

• ISO 1302:2002 - Defines the indication of surface texture, applied for specifying surface finish requirements on punch holder shanks.

• ISO 6506 (All Parts) - Brinell hardness testing standards, referenced for verifying the material hardness specifications of punch holder shanks.

Practical Value

Implementing ISO 10242-1:2011 in tooling manufacturing and maintenance leads to:

• Improved Tool Interchangeability
  Ensures punch holder shanks fit across different suppliers and machines without modifications.

• Enhanced Tooling Reliability
  Standard hardness and material guidance reduce tool failures and increase service life.

• Streamlined Procurement and Communication
  Standardized designations and dimensions simplify ordering, inventory management, and technical support.

• Global Compliance and Quality Assurance
  Adherence to internationally recognized dimensions and tolerances supports compliance with global manufacturing benchmarks.

Using ISO 10242-1:2011 optimizes the production of high-quality punch holder shanks, supporting efficient press operations and contributing to precision manufacturing excellence.