Road vehicles - Compressed natural gas (CNG) fuel systems - Part 2: Test methods

This document specifies the test methods for checking the minimum safety requirements specified in ISO 15501-1. It is applicable to the functionality of the fuel systems designed to operate on compressed natural gas of motor vehicles as defined in ISO 3833. NOTE For tests of individual components, refer to the ISO 15500 series, ISO 14469 and ISO 11439.

Véhicules routiers — Systèmes d'alimentation en gaz naturel comprimé (GNC) — Partie 2: Méthodes d'essai

General Information

Status
Published
Publication Date
30-Nov-2025
Current Stage
6060 - International Standard published
Start Date
01-Dec-2025
Due Date
17-Feb-2026
Completion Date
01-Dec-2025

Relations

Effective Date
18-Feb-2023

Overview

ISO 15501-2:2025 - Road vehicles - Compressed natural gas (CNG) fuel systems - Part 2: Test methods - specifies standardized test methods to verify the minimum safety and functional requirements given in ISO 15501-1 for vehicle CNG fuel systems. It applies to fuel systems fitted to motor vehicles as defined in ISO 3833 and covers system-level tests (cylinder mounting, leak, functional and receptacle mounting tests) rather than individual component qualification (see ISO 15500 series).

Key topics and technical requirements

  • Cylinder mounting strength tests
    • Inertia test: cylinders mounted to the vehicle (or representative part) are filled (≥90% mass equivalent) and subjected to a specified deceleration profile measured with instrumentation conforming to ISO 6487 (CFC 60); deceleration must be maintained for at least 30 ms.
    • Static test: a traction force is applied to the cylinder centre of gravity and held; the force is defined by F = (M + 0,9 ρV) a where M = empty mass, V = cylinder volume and ρ = CNG density (document reference value).
    • Alternative methods: homologous crash tests or validated calculation methods may be accepted if equivalence is demonstrated.
    • Acceptance: cylinders shall remain attached to the vehicle structure and must not interfere with seat structures after testing. Annex A contains engineering guidance for steel (type 1) cylinder mountings (fastener sizes, reinforcement plates, clamping/retention practice).
  • Leak test
    • Performed after system installation: pressurize upstream of the first-stage regulator to 1.0 MPa ±0.1 MPa, check all connections with gas detector or foam for the specified hold time, then repeat at service pressure. Any detected leaks must be repaired and the system re-tested.
  • Functional tests
    • Main shut-off valve: verify the valve closes reliably when ignition is off, the engine stalls, cranking on non‑CNG fuel, or when the engine is not running on CNG.
    • Receptacle clearance: ensure free space around the fuelling receptacle conforms to ISO 15501-1 requirements.
  • Receptacle mounting tests
    • With the nozzle connected and system at service pressure, apply a defined longitudinal pull (670 N) and a worst-case moment (200 N·m); gas tightness must not be impaired and shall be rechecked per the leak test.

Applications and who uses this standard

ISO 15501-2:2025 is intended for:

  • OEM engineering teams designing CNG vehicle fuel systems
  • After‑market converters and installers validating retrofit systems
  • Test laboratories and conformity assessment bodies performing system-level safety tests
  • Certification authorities, fleet operators and maintenance organizations requiring objective test methods for CNG systems

Use of ISO 15501-2 helps ensure consistent, reproducible verification of CNG system safety and functionality for vehicle certification, product validation and compliance.

Related standards

  • ISO 15501-1:2025 (Safety requirements for CNG fuel systems)
  • ISO 15500 series (CNG fuel system components)
  • ISO 11439, ISO 14469 (component/cylinder standards)
  • ISO 6487 (impact measurement instrumentation)
  • ISO 3833 (vehicle classification/definitions)

Keywords: ISO 15501-2:2025, CNG fuel systems, test methods, cylinder mounting strength, leak test, receptacle mounting, road vehicles, compressed natural gas.

Standard

ISO 15501-2:2025 - Road vehicles — Compressed natural gas (CNG) fuel systems — Part 2: Test methods Released:12/1/2025

English language
8 pages
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Frequently Asked Questions

ISO 15501-2:2025 is a standard published by the International Organization for Standardization (ISO). Its full title is "Road vehicles - Compressed natural gas (CNG) fuel systems - Part 2: Test methods". This standard covers: This document specifies the test methods for checking the minimum safety requirements specified in ISO 15501-1. It is applicable to the functionality of the fuel systems designed to operate on compressed natural gas of motor vehicles as defined in ISO 3833. NOTE For tests of individual components, refer to the ISO 15500 series, ISO 14469 and ISO 11439.

This document specifies the test methods for checking the minimum safety requirements specified in ISO 15501-1. It is applicable to the functionality of the fuel systems designed to operate on compressed natural gas of motor vehicles as defined in ISO 3833. NOTE For tests of individual components, refer to the ISO 15500 series, ISO 14469 and ISO 11439.

ISO 15501-2:2025 is classified under the following ICS (International Classification for Standards) categories: 43.060.40 - Fuel systems. The ICS classification helps identify the subject area and facilitates finding related standards.

ISO 15501-2:2025 has the following relationships with other standards: It is inter standard links to ISO 15501-2:2016. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

You can purchase ISO 15501-2:2025 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of ISO standards.

Standards Content (Sample)


International
Standard
ISO 15501-2
Third edition
Road vehicles — Compressed
2025-12
natural gas (CNG) fuel systems —
Part 2:
Test methods
Véhicules routiers — Systèmes d'alimentation en gaz naturel
comprimé (GNC) —
Partie 2: Méthodes d'essai
Reference number
© ISO 2025
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Test methods . 1
4.1 Cylinder mounting strength tests .1
4.1.1 General .1
4.1.2 Inertia test . .2
4.1.3 Static test .2
4.1.4 Alternative method .3
4.1.5 Acceptance criteria .3
4.2 Leak test .3
4.3 Functional test .3
4.3.1 Main shut-off valve test .3
4.3.2 Receptacle clearance test .4
4.4 Receptacle mounting tests .4
Annex A (informative) Engineering experience for the mounting of steel cylinders . 5
Bibliography . 8

iii
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out through
ISO technical committees. Each member body interested in a subject for which a technical committee
has been established has the right to be represented on that committee. International organizations,
governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely
with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described
in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types
of ISO document should be noted. This document was drafted in accordance with the editorial rules of the
ISO/IEC Directives, Part 2 (see www.iso.org/directives).
ISO draws attention to the possibility that the implementation of this document may involve the use of (a)
patent(s). ISO takes no position concerning the evidence, validity or applicability of any claimed patent
rights in respect thereof. As of the date of publication of this document, ISO had not received notice of (a)
patent(s) which may be required to implement this document. However, implementers are cautioned that
this may not represent the latest information, which may be obtained from the patent database available at
www.iso.org/patents. ISO shall not be held responsible for identifying any or all such patent rights.
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and expressions
related to conformity assessment, as well as information about ISO's adherence to the World Trade
Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 41, Specific
aspects for gaseous fuels.
This third edition cancels and replaces the second edition (ISO 15501-1:2016), which has been technically
revised.
The main changes are as follows:
— reference to 20 MPa has been deleted and a reference to service pressure has been added;
— technical changes were done in 4.1.2;
— technical changes were done in 4.1.5.2;
— technical changes were done in 4.4.
A list of all parts in the ISO 15501 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.

iv
International Standard ISO 15501-2:2025(en)
Road vehicles — Compressed natural gas (CNG) fuel
systems —
Part 2:
Test methods
1 Scope
This document specifies the test methods for checking the minimum safety requirements specified in
ISO 15501-1. It is applicable to the functionality of the fuel systems designed to operate on compressed
natural gas of motor vehicles as defined in ISO 3833.
NOTE For tests of individual components, refer to the ISO 15500 series, ISO 14469 and ISO 11439.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content constitutes
requirements of this document. For dated references, only the edition indicated applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
ISO 6487, Road vehicles — Measurement techniques in impact tests — Instrumentation
ISO 15500-1, Road vehicles — Compressed natural gas (CNG) fuel system components — Part 1: General
requirements and definitions
ISO 15501-1:2025, Road vehicles — Compressed natural gas (CNG) fuel systems — Part 1: Safety requirements
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 15500-1and ISO 15501-1 apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at https:// www .electropedia .org/
4 Test methods
4.1 Cylinder mounting strength tests
4.1.1 General
When a vehicle is equipped with several cylinders, they should preferably be tested as a unit.
When groups of cylinders are installed on a vehicle such that they are separately anchored to the original
structure of the vehicle, then each separate group of cylinders may be tested individually.
When performing these tests, accessories and piping shall not contribute to reinforcing the cylinder
mounting.
The requirements of ISO 15501-1:2025, 4.4.3 shall be verified by the test specified in 4.1.2, 4.1.3, 4.1.4 or 4.1.5.
4.1.2 Inertia test
The cylinder or cylinders to be tested shall be mounted on the vehicle body or a part of the vehicle body,
according to the specifications of the original equipment manufacturer (OEM) or after-market converter.
The v
...

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