Specifications for particular types of winding wires - Part 49: Glass-fibre wound high temperature resin or varnish impregnated, bare or enamelled round copper wire, temperature index 180

IEC 60317-49:2012 specifies the requirements of glass-fibre wound resin or varnish impregnated, bare, grade 1 or grade 2 enamelled round copper winding wire, temperature index 180. The impregnating agent can be, for instance, polyester or polyesterimide resin based. For this type of wire, the heat shock test is inappropriate and therefore a heat shock temperature cannot be established. Consequently, a class based on the requirements for temperature index and heat shock temperature cannot be specified. This edition includes the following significant technical changes with respect to the previous edition: - addition of requirements for appearance, new subclause 3.3 and - addition of pin hole test requirements, Clause 23, Pin hole test. Keywords: copper winding wire

Technische Lieferbedingungen für bestimmte Typen von Wickeldrähten - Teil 49: Runddrähte aus Kupfer, blank oder lackisoliert, umhüllt mit Glasgewebe und imprägniert, Klasse 180

Spécifications pour types particuliers de fils de bobinage - Partie 49: Fil de section circulaire en cuivre nu ou émaillé, recouvert d'un guipage de fibres de verre haute température imprégnées de résine ou de vernis, indice de température 180

La CEI 60317-49:2012 spécifie les exigences relatives au fil de bobinage en cuivre nu ou émaillé de grade 1 ou de grade 2 recouvert d'un guipage de fibres de verre imprégnées de résine ou de vernis, indice de température 180. Le produit d'imprégnation peut être par exemple une résine de base polyester ou polyesterimide. Pour ce type de fil, l'essai de choc thermique n'est pas approprié et c'est la raison pour laquelle, il n'est pas possible d'établir une température de choc thermique. Par conséquent, il n'est pas possible de spécifier une classe fondée sur les exigences d'indice de température et de température de choc thermique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente: - ajout d'exigences sur l'aspect, nouveau paragraphe 3.3 et - ajout d'exigences sur la détection des micro-fissures, Article 23, Détection des microfissures. Mots clé: fil de bobinage en cuivre

Specifikacije za posebne vrste navijalnih žic - 49. del: Bakrena žica z okroglim prerezom, ovita s steklenim vlaknom in impregnirana z visokotemperaturno smolo ali posteklino, gola ali emajlirana, temperaturni indeks 180

Ta del standarda IEC 60317 določa zahteve za bakreno žico, navito z optičnimi vlakni, s smolo ali posteklino impregnirano, golo, razreda 1 ali 2, emajlirano bakreno žico z okroglim prerezom, toplotni indeks 180. Impregnacijski premaz je lahko na primer osnovan na poliestrski ali poliesteramidski smoli.

General Information

Status
Published
Publication Date
18-Oct-2012
Withdrawal Date
12-Aug-2015
Technical Committee
CLC/TC 55 - Winding wires
Drafting Committee
IEC/TC 55 - IEC_TC_55
Current Stage
6060 - Document made available - Publishing
Start Date
19-Oct-2012
Completion Date
19-Oct-2012

Relations

Effective Date
29-Jan-2023
Effective Date
03-Feb-2026
Effective Date
03-Feb-2026

Overview

EN 60317-49:2012 is an international standard developed by the European Committee for Electrotechnical Standardization (CLC) that specifies requirements for a particular type of copper winding wire. This standard focuses on glass-fibre wound high temperature resin or varnish impregnated, bare or enamelled round copper wire, with a temperature index of 180°C. It is part 49 of the IEC 60317 series, dedicated to specifications for various types of winding wires used in electrical equipment.

The standard covers both bare and enamelled round copper wires insulated with glass fibre and impregnated with high-temperature resins such as polyester or polyesterimide. This specialized insulation allows the wire to operate reliably at elevated temperatures, making it suitable for demanding electrical applications.

Significantly, this edition introduces requirements related to the wire's appearance and establishes testing protocols such as the pin hole test, ensuring quality and reliability.

Key Topics

  • Temperature Index 180°C
    The wire is specified to withstand temperatures up to 180°C due to the high-temperature resin impregnation. This rating is critical for applications where thermal endurance is paramount.

  • Glass-Fibre Winding and Impregnation
    The insulation consists of glass-fibre wrapping impregnated with a high-temperature resin or varnish, which enhances mechanical strength and thermal stability without silicone-based materials.

  • Bare and Enamelled Copper Wire
    The copper conductor covered can be bare or enamelled (grade 1 or 2), with enamel providing additional electrical insulation.

  • Testing Requirements
    Traditional heat shock tests are inappropriate for this wire type; instead, this standard defines alternative tests including appearance quality assessment and pin hole detection on the enamel to prevent electrical failures.

  • Dimensional and Electrical Properties
    Specifications cover conductor diameter, electrical resistance, elongation, flexibility, and adherence-key parameters important for manufacturing consistency and performance in winding applications.

  • Additional Quality Tests
    The standard includes resistance to abrasion, solvents, refrigerants, hydrolysis, transformer oil, and solderability, ensuring wires maintain integrity in harsh operating environments.

Applications

EN 60317-49 compliant copper winding wires are primarily used in:

  • Electrical Rotating Machines
    Motors and generators requiring durable, heat-resistant winding wires for reliable operation under thermal stress.

  • Transformers and Inductors
    High-temperature environments where insulation needs to sustain insulation and mechanical properties over long periods.

  • High-Temperature Electrical Coils
    Applications such as heating elements or specialized inductive components needing robust, glass-fibre wound wires.

  • Electromechanical Equipment
    Various devices exposed to elevated temperatures where conventional insulation materials do not suffice.

These wires are critical in sectors including automotive, aerospace, industrial machinery, and power generation where component longevity and safety under heat load are essential.

Related Standards

  • IEC 60317-0-6 - General requirements for glass-fibre wound resin or varnish impregnated bare or enamelled round copper wire (2001 + Amendment 1, 2006). EN 60317-49 is intended to be read alongside this baseline specification for detailed testing and quality assurance methods.

  • IEC 60851 Series - Defines test methods for electrical winding wires, complementing EN 60317-49 by providing standardized testing procedures.

  • IEC 60264 Series - Covers packaging requirements for winding wires to ensure proper handling and preservation of wire quality during transport and storage.

These related standards collectively define the lifecycle and performance criteria for winding wires used across electrotechnical applications, ensuring industry-wide compatibility and safety.


Keywords: copper winding wire, glass-fibre wound wire, high temperature resin impregnated wire, enamelled copper wire, winding wire standards, temperature index 180, electrical wire insulation, winding wire testing, pin hole test, polyesterimide resin wire.

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Frequently Asked Questions

EN 60317-49:2012 is a standard published by CLC. Its full title is "Specifications for particular types of winding wires - Part 49: Glass-fibre wound high temperature resin or varnish impregnated, bare or enamelled round copper wire, temperature index 180". This standard covers: IEC 60317-49:2012 specifies the requirements of glass-fibre wound resin or varnish impregnated, bare, grade 1 or grade 2 enamelled round copper winding wire, temperature index 180. The impregnating agent can be, for instance, polyester or polyesterimide resin based. For this type of wire, the heat shock test is inappropriate and therefore a heat shock temperature cannot be established. Consequently, a class based on the requirements for temperature index and heat shock temperature cannot be specified. This edition includes the following significant technical changes with respect to the previous edition: - addition of requirements for appearance, new subclause 3.3 and - addition of pin hole test requirements, Clause 23, Pin hole test. Keywords: copper winding wire

IEC 60317-49:2012 specifies the requirements of glass-fibre wound resin or varnish impregnated, bare, grade 1 or grade 2 enamelled round copper winding wire, temperature index 180. The impregnating agent can be, for instance, polyester or polyesterimide resin based. For this type of wire, the heat shock test is inappropriate and therefore a heat shock temperature cannot be established. Consequently, a class based on the requirements for temperature index and heat shock temperature cannot be specified. This edition includes the following significant technical changes with respect to the previous edition: - addition of requirements for appearance, new subclause 3.3 and - addition of pin hole test requirements, Clause 23, Pin hole test. Keywords: copper winding wire

EN 60317-49:2012 is classified under the following ICS (International Classification for Standards) categories: 29.060.10 - Wires. The ICS classification helps identify the subject area and facilitates finding related standards.

EN 60317-49:2012 has the following relationships with other standards: It is inter standard links to EN 60317-49:2000, EN 60317-0-6:2001/A1:2006, EN 60317-0-6:2001. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

EN 60317-49:2012 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI STANDARD
01-december-2012
1DGRPHãþD
SIST EN 60317-49:2001
Specifikacije za posebne vrste navijalnih žic - 49. del: Bakrena žica z okroglim
prerezom, ovita s steklenim vlaknom in impregnirana z visokotemperaturno smolo
ali posteklino, gola ali emajlirana, temperaturni indeks 180
Specifications for particular types of winding wires - Part 49: Glass-fibre wound high
temperature resin or varnish impregnated, bare or enamelled round copper wire,
temperature index 180
Spécifications pour types particuliers de fils de bobinage - Partie 49: Fil de section
circulaire en cuivre nu ou émaillé, recouvert d'un guipage de fibres de verre haute
température imprégnées de résine ou de vernis, indice de température 180
Ta slovenski standard je istoveten z: EN 60317-49:2012
ICS:
29.060.10 Žice Wires
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 60317-49
NORME EUROPÉENNE
October 2012
EUROPÄISCHE NORM
ICS 29.060.10 Supersedes EN 60317-49:2000

English version
Specifications for particular types of winding wires -
Part 49: Glass-fibre wound high temperature resin or varnish
impregnated, bare or enamelled round copper wire, temperature index 180
(IEC 60317-49:2012)
Spécifications pour types particuliers  Technische Lieferbedingungen für
de fils de bobinage - bestimmte Typen von Wickeldrähten -
Partie 49: Fil de section circulaire Teil 49: Runddrähte aus Kupfer, blank
en cuivre nu ou émaillé, recouvert oder lackisoliert, umhüllt mit Glasgewebe
d'un guipage de fibres de verre haute und imprägniert, Klasse 180
température imprégnées de résine (IEC 60317-49:2012)
ou de vernis, indice de température 180
(CEI 60317-49:2012)
This European Standard was approved by CENELEC on 2012-08-13. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the CEN-CENELEC Management Centre or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the CEN-CENELEC Management Centre has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,
the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany,
Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Management Centre: Avenue Marnix 17, B - 1000 Brussels

© 2012 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 60317-49:2012 E
Foreword
The text of document 55/1327/FDIS, future edition 2 of IEC 60317-49, prepared by IEC/TC 55
"Winding wires" was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as
The following dates are fixed:
(dop) 2013-05-13
• latest date by which the document has
to be implemented at national level by
publication of an identical national
standard or by endorsement
(dow) 2015-08-13
• latest date by which the national
standards conflicting with the
document have to be withdrawn
This document supersedes EN 60317-49:2000.

EN 60317-49:2000:
- addition of requirements for appearance, new Subclause 3.3;
- addition of pin hole test requirements, Clause 23, Pin hole test.

This standard is to be read in conjunction with EN 60317-0-6:2001 + A1:2006.

Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such
patent rights.
Endorsement notice
The text of the International Standard IEC 60317-49:2012 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following notes have to be added for the standards indicated:

IEC 60264 Series NOTE Harmonised as EN 60264 Series (not modified).
IEC 60317 Series NOTE Harmonised as EN 60317 Series (not modified).
IEC 60851 Series NOTE Harmonised as EN 60851 Series (not modified).

- 3 - EN 60317-49:2012
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications

The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
Publication Year Title EN/HD Year

IEC 60317-0-6 2001 Specifications for particular types EN 60317-0-6 2001
+ A1 2006 of winding wires - + A1 2006
Part 0-6: General requirements - Glass-fibre
wound resin or varnish impregnated, bare
or enamelled round copper wire

IEC 60317-49 ®
Edition 2.0 2012-07
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Specifications for particular types of winding wires –

Part 49: Glass-fibre wound high temperature resin or varnish impregnated,

bare or enamelled round copper wire, temperature index 180

Spécifications pour types particuliers de fils de bobinage –

Partie 49: Fil de section circulaire en cuivre nu ou émaillé, recouvert d'un

guipage de fibres de verre haute température imprégnées de résine ou

de vernis, indice de température 180

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
CODE PRIX J
ICS 29.060.10 ISBN 978-2-83220-218-0

– 2 – 60317-49 © IEC:2012
CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope . 6
2 Normative references . 6
3 Terms, definitions, general notes and appearance . 6
3.1 Terms and definitions . 6
3.2 General notes . 6
3.2.1 Methods of test . 6
3.2.2 Winding wire . 6
3.3 Appearance . 7
4 Dimensions . 7
5 Electrical resistance . 7
6 Elongation . 7
7 Springiness . 7
8 Flexibility and adherence . 7
9 Heat shock . 7
10 Cut-through . 7
11 Resistance to abrasion . 7
12 Resistance to solvents . 8
13 Breakdown voltage . 8
14 Continuity of insulation . 8
15 Temperature index . 8
16 Resistance to refrigerants . 8
17 Solderability . 8
18 Heat or solvent bonding . 8
19 Dielectric dissipation factor .
...

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