prEN IEC 60851-5:2025

SLOVENSKI STANDARD
01-julij-2025
Navijalne žice - Preskusne metode - 5. del: Električne lastnosti
Winding wires - Test methods - Part 5: Electrical properties
Wickeldrähte - Prüfverfahren - Teil 5: Elektrische Eigenschaften
Fils de bobinage - Méthodes d'essai - Partie 5: Propriétés électriques
Ta slovenski standard je istoveten z: prEN IEC 60851-5:2025
ICS:
29.060.10 Žice Wires
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

55/2066/CDV
COMMITTEE DRAFT FOR VOTE (CDV)
PROJECT NUMBER:
IEC 60851-5 ED5
DATE OF CIRCULATION: CLOSING DATE FOR VOTING:
2025-06-13 2025-09-05
SUPERSEDES DOCUMENTS:
55/2061/CD, 55/2064/CC
IEC TC 55 : WINDING WIRES
SECRETARIAT: SECRETARY:
United States of America Mr Mike Leibowitz
OF INTEREST TO THE FOLLOWING COMMITTEES: HORIZONTAL FUNCTION(S):
TC 2,TC 14
ASPECTS CONCERNED:
Safety
SUBMITTED FOR CENELEC PARALLEL VOTING NOT SUBMITTED FOR CENELEC PARALLEL VOTING
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This document is still under study and subject to change. It should not be used for reference purposes.
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Countries” clauses to be included should this proposal proceed. Recipients are reminded that the CDV stage is
the final stage for submitting ISC clauses. (SEE AC/22/2007 OR NEW GUIDANCE DOC).

TITLE:
Winding wires - Test methods - Part 5: Electrical properties

PROPOSED STABILITY DATE: 2027
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IEC CDV 60851-5 © IEC 2025 – 3 – 55/2066/CDV
1 CONTENTS
3 1 Scope . 8
4 2 Normative references . 8
5 3 Test 5: Electrical resistance. 8
6 4 Test 13: Breakdown voltage . 9
7 4.1 Principle . 9
8 4.2 Equipment . 9
9 4.3 Enamelled round wire . 10
10 4.3.1 Grade 1 to grade 3 with a nominal diameter up to and including 0,500
11 mm . 10
12 4.3.2 Grade of FIW 3 to FIW 9 with a nominal conductor diameter up to
13 and including 1,600 mm . 11
14 4.4 Enamelled round wire with a nominal conductor diameter over 0,100 mm up
15 to and including 2,500 mm, grade 1 to grade 3 . 12
16 4.4.1 Test at room temperature . 12
17 4.4.2 Test at elevated temperature . 13
18 4.5 Round wire with a nominal conductor diameter over 2,500 mm . 14
19 4.5.1 Test at room temperature . 14
20 4.5.2 Test at elevated temperature . 16
21 4.6 Fibre wound round wire . 16
22 4.6.1 Test at room temperature . 16
23 4.6.2 Test at elevated temperature . 17
24 4.7 Rectangular wire . 17
25 4.7.1 Test at room temperature . 17
26 4.7.2 Test at elevated temperature . 18
27 4.8 Overview of breakdown voltage specimen preparation. 18
28 5 Test 14: Continuity of insulation (applicable to enamelled round and tape wrapped
29 round wire) . 19
30 5.1 General . 19
31 5.2 Low-voltage continuity (nominal conductor diameter up to and including
32 0,050 mm, grade 1 to grade 3) . 20
33 5.3 High-voltage continuity (nominal conductor diameter over 0,050 mm up to
34 and including 1,600 mm, grade 1 to grade 3, and over 0,035 mm, up to and
35 including 1,600 mm, grade 3 of FIW 3 to FIW 9) . 21
36 5.3.1 Principle . 21
37 5.3.2 Equipment . 21
38 5.3.3 Procedure . 26
39 5.3.4 Result . 27
40 5.4 Inline high-voltage continuity (wires in accordance with grade of FIW 3 to
41 FIW 9 with nominal conductor diameter over 0,035 mm up to and including
42 1,600 mm) . 27
43 5.4.1 Principle . 27
44 5.4.2 Equipment . 28
45 5.4.3 Procedure . 28
46 5.4.4 Result . 29
47 5.5 Inline high-voltage continuity (enamelled rectangular wire) . 29
48 6 Test 19: Dielectric dissipation factor (applicable to enamelled wire and bunched
49 wire) . 29
50 6.1 Principle . 29
51 6.2 Equipment . 29
52 6.3 Specimen . 31
53 6.3.1 Specimen for a metal bath electrode . 31

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54 6.3.2 Specimen for a conductive suspension electrode . 31
55 6.4 Procedure . 31
56 6.5 Result . 31
57 7 Test 23: Pin hole test. 31
58 Annex A (informative) Dissipation factor methods . 33
59 A.1 Tangent delta – Intersection point . 33
60 A.2 Test methods . 33
61 A.2.1 Method A . 33
62 A.2.2 Method B – Wire coated with a conductive film . 34
63 A.3 Interpretation of results . 34
64 A.3.1 General . 34
65 A.3.2 Linear method . 34
66 A.3.3 Logarithmic method . 35
68 Figure 1 – Arrangement of cylinder and specimen for the breakdown voltage test . 11
69 Figure 2 – Device for twisting the specimen for breakdown voltage test . 13
70 Figure 3 – U-bend specimen for the breakdown voltage test (specimen placed in shot
71 bath) . 15
72 Figure 4 – Coil-wound specimen for the breakdown voltage test . 17
73 Figure 5 – Apparatus for testing the low-voltage continuity of covering . 20
74 Figure 6 – High-voltage d.c. continuity – Pulleys for wire size 0,050 mm to 0,250 mm . 23
75 Figure 7 – Pulley dimensions and spacing for wire size 0,250 mm to 1,600 mm . 23
76 Figure 8a – Graphite fibre single brush electrode assembly . 24
77 Figure 8b – Graphite fibre dual brush electrode assembly . 25
78 Figure 8 – Graphite fibre single or dual brush electrode asssembly . 25
79 Figure 9 – Suitable electrode arrangement for testing the dielectric dissipation factor . 30
80 Figure A.1 – Example of linear method for sole coating . 35
81 Figure A.2 – Example of logarithmic method for sole coating . 35
83 Table 1 – Rates of test voltage increase . 9
84 Table 2.1 – Loads applied to enamelled wire . 10
85 Table 2.2 – Loads and diameters of test cylinders applied to wire . 12
86 Table 3 – Loads applied to the wire and number of twists . 13
87 Table 4.1 – Off-line HVC test voltages for grades 1 – 3 . 26
88 Table 4.2 – Off-line HVC test voltages for grade of FIW 3 – FIW 9 . 27
89 Table 5 – In-line HVC test voltages . 29
IEC CDV 60851-5 © IEC 2025 – 5 – 55/2066/CDV
93 INTERNATIONAL ELECTROTECHNICAL COMMISSION
94 ____________
96 WINDING WIRES –
97 TEST METHODS –
99 Part 5: Electrical properties
103 FOREWORD
104 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
105 all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
106 co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
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108 Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their
109 preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
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111 with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for
112 Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
113 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
114 consensus of opinion on the relevant subjects since each technical committee has representation from all
115 interested IEC National Committees.
116 3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
117 Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
118 Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
119 misinterpretation by any end user.
120 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
121 transparently to the maximum extent possible in their national and regional publications. Any divergence between
122 any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter.
123 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
124 assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
125 services carried out by independent certification bodies.
126 6) All users should ensure that they have the latest edition of this publication.
127 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
128 members of its technical committees and IEC National Committees for any personal injury, property damage or
129 other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
130 expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC Publications.
131 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
132 indispensable for the correct application of this publication.
133 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent
134 rights. IEC shall not be held responsible for identifying any or all such patent rights.
136 International Standard IEC 60851-5 has been prepared by IEC technical committee 55: Winding
137 wires.
138 Significant revisions to the previous edition include the following points:
139 • Subclause 4.3.2 modified to expand the conductor size range for the loads applied during
140 cylinder method testing for dielectric breakdown voltage of enameled wires and for fully
141 insulated wires.
142 • Addition of subclause 5.5 for inline continuity testing of rectangular wire (under
143 consideration).
146 This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
147 A list of all the parts in the IEC 60851 series, under the general title Winding wires − Test
148 methods, can be found on the website.

IEC CDV 60851-5 © IEC 2025 – 6 – 55/2066/CDV
149 The committee has decided that the contents of the base publication and its amendments will
150 remain unchanged until the stability date indicated on the IEC web site under
151 "http://webstore.iec.ch" in the data related to the specific publication. At this date, the
152 publication will be
153 • reconfirmed,
154 • withdrawn,
155 • replaced by a revised edition, or
156 • amended.
IEC CDV 60851-5 © IEC 2025 – 7 – 55/2066/CDV
160 INTRODUCTION
162 This part of IEC 60851 forms an element of a series of standards which deals with insulated
163 wires used for windings in electrical equipment. The series has three groups describing
164 a) winding wires – Test methods (IEC 60851);
165 b) specifications for particular types of winding wires (IEC 60317);
166 c) packaging of winding wires (IEC 60264).
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169 WINDING WIRES –
170 TEST METHODS –
172 Part 5: Electrical properties
176 1 Scope
177 This part of IEC 60851 specifies the following tests:
178 – Test 5: Electrical resistance;
179 – Test 13: Breakdown voltage;
180 – Test 14: Continuity of insulation;
181 – Test 19: Dielectric dissipation factor;
182 – Test 23: Pin hole.
183 For definitions, general notes on methods of test and the complete series of methods of test for
184 winding wires, see IEC 60851-1.
185 2 Normative references
186 The following referenced documents are indispensable for the application of this document. For
187 dated references, only the edition cited applies. For undated references, the latest edition of
188 the referenced document (including any amendments) applies.
189 IEC 60851-1, Winding wires – Test methods – Part 1: General
190 3 Test 5: Electrical resistance
191 Electrical resistance is the d.c. resistance at 20 °C of 1 m of wire.
192 The method used shall provide a precision of 0,5 %.
193 For bunched wires a length of up to 10 m shall be used and the ends shall be soldered before
194 the measurement. When measuring the resistance to check for an excessive number of broken
195 wires, a length of 10 m of bunched wire shall be used.
196 If the resistance R is measured at a temperature t other than 20 °C, the resistance R at 20 °C
t 20
197 shall be calculated by means of the following formula:
R
t
198 R =
1+  (t − 20)
199 where
200 t is the actual temperature in degrees Celsius during the measurement;
–1
201  is the temperature coefficient in K .
IEC CDV 60851-5 © IEC 2025 – 9 – 55/2066/CDV
203 In the temperature range from 15 °C to 25 °C, the temperature coefficient to be used shall be:
–3 –1
204 – for copper:  = 3,96  10 K ;
–3 –1
205 – for aluminium:  = 4,07  10 K .
206 One test shall be made. The electrical resistance shall be reported.
207 4 Test 13: Breakdown voltage
208 4.1 Principle
209 The test voltage shall be an a.c. voltage of 50 Hz or 60 Hz nominal frequency. The test voltage
210 shall be applied at zero and increased at a uniform rate according to Table 1.
211 Table 1 – Rates of test voltage increase
Breakdown voltage
Rate of
V
increase
Up to and
V/s
Over
including
– 500 20
500 2 500 100
2 500 – 500
213 An overview of breakdown voltage specimen preparations specified in 4.3 – 4.7 is provided in
214 4.8.
215 4.2 Equipment
216 The following equipment shall be used:
217 – test transformer with a rated power of at least 500 VA providing an a.c. voltage of an
218 undistorted sine waveform under test conditions, with a peak factor being within the limits
219 of 2  5 % (1,34 to 1,48) and with a capacity to supply a current of 5 mA with a maximum
220 voltage drop of 2 %;
221 – fault detection circuit, which operates at a current of 5 mA or more;
222 – arrangement to provide a uniform rise of the test voltage at the specified rate;
223 – oven with forced air circulation;
224 – polished metal cylinder, 25 mm  1 mm in diameter, mounted with its axis horizontal
225 (see Figure 1) and electrically connected to one terminal of the test voltage supply;
226 – twisting device according to Figure 2, that allows to twist two pieces of wire for a length of
227 125 mm;
228 – strips of metal foil, 6 mm in width and pressure sensitive tape, 12 mm in width;
229 – container with metal shot of stainless steel or nickel-plated iron. The diameter of the shot
230 shall not exceed 2 mm. The shot shall be cleaned periodically by suitable means;
231 – metal mandrel, 50 mm  2 mm in diameter;
232 – metal mandrel, 25 mm  1 mm in diameter;
233 – metal mandrel, 80 mm  3 mm in diameter.
IEC CDV 60851-5 © IEC 2025 – 10 – 55/2066/CDV
235 4.3 Enamelled round wire
236 4.3.1 Grade 1 to grade 3 with a nominal diameter up to and including 0,500 mm
237 The test is carried out on a cylinder with a diameter of 25 mm  1 mm. A straight piece of wire
238 with the insulation removed at one end shall be connected to the upper terminal as shown in
239 Figure 1 and wound once around the cylinder. A load as specified in Table 2.1 shall be applied
240 to the lower end of the wire to keep the specimen in close contact with the cylinder.
241 The test voltage shall be applied according to 4.1 between the conductor of the wire and the
242 cylinder. The test shall be carried out at room temperature.
243 Five specimens shall be tested. The five single values shall be reported.
244 Table 2.1 – Loads applied to enamelled wire
Nominal conductor diameter
Load
mm
Up to and
Over
including N
–
0,018 0,013
0,018
0,020 0,015
0,020
0,022 0,020
0,022
0,025 0,025
0,025
0,028 0,030
0,028
0,032 0,040
0,032
0,036 0,050
0,036
0,040 0,060
0,040
0,045 0,080
0,045
0,050 0,100
0,050
0,056 0,120
0,056
0,063 0,150
0,063
0,071 0,200
0,071
0,080 0,250
0,080
0,090 0,300
0,090
0,100 0,400
0,100
0,160 0,600
0,160
0,250 0,850
0,250
0,355 1,700
0,355
0,500 3,400
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Test voltage Test voltage
Load
IEC  1271/08
249 1 specimen
250 2 insulating material
251 3 upper terminal
252 4 cylinder
253 Figure 1 – Arrangement of cylinder and specimen
254 for the breakdown voltage test
255 4.3.2 Grade of FIW 3 to FIW 9 with a nominal conductor diameter up to
256 and including 1,600 mm
257 The test is carried out on a cylinder with a diameter as set out in Table 2.2.
258 A straight piece of wire with the insulation removed at one end shall be connected to the upper
259 terminal as shown in Figure 1 and wound once around the cylinder. A load as specified in Table
260 2.2 shall be applied to the lower end of the wire to keep the specimen in close contact with the
261 cylinder.
262 The test voltage shall be applied according to 4.1 between the conductor of the wire and the
263 cylinder. The test shall be carried out at room temperature. Five specimens shall be tested. The
264 five single values shall be reported.
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266 Table 2.2 – Loads and diameters of test cylinders applied to wire
Nominal diameter Nominal diameter Load Diameter of test cylinder
mm mm N mm
Over Up to and including
- 0,040 0,080 25  1
0,040 0,045 0,100 25  1
0,045 0,050 0,130 25  1
0,050 0,056 0,160 25  1
0,056 0,063 0,200 25  1
0,063 0,071 0,260 25  1
0,071 0,080 0,330 25  1
0,080 0,090 0,400 25  1
0,090 0,100 0,500 25  1
0,100 0,160 0,600 25  1
0,160 0,250 0,850 25  1
0,250 0,355 1,700 25  1
0,355 0,500 3,400 25  1
0,500 0,710 7,000 50  2
0,710 1,060 13,500 50  2
1,060 1,400 27,000 80  3
1,400 1,600 54,000 80  3
268 4.4 Enamelled round wire with a nominal conductor diameter over 0,100 mm
269 up to and including 2,500 mm, grade 1 to grade 3
270 4.4.1 Test at room temperature
271 A straight piece of wire, approximately 400 mm in length, with the insulation removed at both
272 ends, shall be twisted back on itself for a distance of (125  5) mm on the twisting device as
273 shown in Figure 2. The ends of the wire shall be joined, and the load applied with the number
274 of twists, as given in Table 3. The loop at the end of the twisted section shall be cut at two
275 places to provide a maximum spacing between the cut ends. Any bending to ensure adequate
276 separation between the two wire ends shall avoid sharp bends or damage to the coating.
277 The test voltage shall be applied according to 4.1 between the conductors of the wires.
278 Five specimens shall be tested. The five single values shall be reported.
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280 Table 3 – Loads applied to the wire and number of twists
Nominal conductor diameter
Load
mm Number
of twists
Up to and
N
Over
including
0,100 0,250 0,85 33
0,250 0,355 1,70 23
0,355 0,500 3,40 16
0,500 0,710 7,00 12
0,710 1,060 13,50 8
1,060 1,400 27,00 6
1,400 2,000 54,00 4
2,000 2,500 108,00 3
Load
1 3 2
IEC  1272/08
283 1 spacer
284 2 rotary hook
285 3 specimen
286 Figure 2 – Device for twisting the specimen for breakdown voltage test
287 4.4.2 Test at elevated temperature
288 A specimen prepared according to 4.4.1 shall be placed in the oven preheated to the specified
289 test temperature 3 °C. The test voltage shall be applied according to 4.1 between the
290 conductors of the wires in not less than 15 min after placing the specimen in the oven. The test
291 shall be completed within 30 min.
292 Five specimens shall be tested. The five single values shall be reported.
IEC CDV 60851-5 © IEC 2025 – 14 – 55/2066/CDV
294 4.5 Round wire with a nominal conductor diameter over 2,500 mm
295 4.5.1 Test at room temperature
296 A straight piece of wire of sufficient length, with the insulation removed at one end, shall be
297 bent around a mandrel as shown in Figure 3.
298 The diameter of the mandrel shall be 50 mm  2 mm.
299 The specimen shall be placed in the container and shall be surrounded by shot at least 5 mm
300 between the specimen and the inner walls of the container. The ends of the specimen shall be
301 sufficiently long to avoid flashover.
302 The shot shall be poured gently into a container until the specimen is covered by shot at a depth
303 of 90 mm. The metal shot shall be not more than 2 mm in diameter; balls of stainless steel,
304 nickel or nickel-plated iron have been found suitable. The shot shall be cleaned periodically
305 with a suitable solvent (for example, 1,1,1-trichloroethane).
306 The test voltage shall be applied according to 4.1, between the conductor and the shot.
307 NOTE By agreement between the purchaser and the supplier, the test may be carried out with the specimen under
308 oil. Oil should be in accordance with IEC 60296 or as agreed upon between customer and supplier.
309 Five specimens shall be tested. The five single values shall be reported.
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311 Dimensions in millimetres
Test voltage electrodes
Bent wire specimen
~
Filling of metal shot not
more than 2 mm
diameter
5 5
25
or
50
IEC  1273/08
313 Figure 3 – U-bend specimen for the breakdown voltage test
314 (specimen placed in shot bath)
5 90
IEC CDV 60851-5 © IEC 2025 – 16 – 55/2066/CDV
316 4.5.2 Test at elevated temperature
317 A specimen prepared according to 4.5.1 shall be placed in the oven preheated to the specified
318 test temperature 3 °C. The shot and container shall be preheated within the oven at the test
319 temperature and kept there during the loading of the test specimen. The loading operation of
320 the test specimen shall be performed very gently in order to avoid damage to the specimen.
321 The test voltage shall be applied according to 4.1 between the conductor and the shot in not
322 less than 15 min after placing the specimen in the oven. The test shall be completed within
323 30 min.
324 The temperature shall be kept within 3 °C.
325 Five specimens shall be tested. The five single values shall be reported.
326 4.6 Fibre wound round wire
327 4.6.1 Test at room temperature
328 A straight piece of wire of sufficient length with the insulation removed at one end shall be bent
329 10 turns around a mandrel as shown in Figure 4. The diameter of the mandrel shall be
330 – 25 mm  1 mm for nominal diameter up to and including 2,500 mm;
331 – 50 mm  2 mm for nominal diameter over 2,500 mm.
332 The specimen shall be placed in the container as shown in Figure 4 and shall be surrounded
333 by shot at least 5 mm between the specimen and the inner walls of the container. There shall
334 be a minimum distance of 2,5 mm between adjacent turns. The ends of the specimen shall be
335 sufficiently long to avoid flashover.
336 The shot shall be poured gently into the container until the specimen is covered by shot at a
337 depth of 90 mm. The metal shot shall not be more than 2 mm in diameter; balls of stainless
338 steel, nickel or nickel-plated iron have been found suitable. The shot shall be cleaned once per
339 year.
340 The test voltage shall be applied according to 4.1 between the conductor of the wire and the
341 shot.
342 NOTE By agreement between the purchaser and the supplier, the test may be carried out with the specimen under
343 oil. Oil should be in accordance with IEC 60296 or as agreed upon between customer and supplier.
344 Five specimens shall be
...