ASTM B869-07
(Specification)Standard Specification for Copper-Clad Steel Electrical Conductor for CATV Drop Wire
Standard Specification for Copper-Clad Steel Electrical Conductor for CATV Drop Wire
ABSTRACT
This specification covers hard-drawn round copper-clad steel electrical conductor for CATV drop wire (coaxial cable center conductor). The wire shall be composed of a steel core with a substantially uniform and continuous copper cladding thoroughly bonded to it throughout. The size shall be expressed as the diameter of the wire. The steel wire shall conform to the prescribed tensile strength, elongation, and breaking strength. Requirements for (1) tension and torsion tests, (2) method of determining the electrical resistance, (3) cladding uniformity in terms of thickness, and (4) joint construction are detailed. The prescribed density of the wire to be taken for calculating mass/unit length, cross section, and so forth is given.
SCOPE
1.1 This specification covers 21 % conductivity hard-drawn round copper-clad steel wire for coaxial cable center conductors (Note 1). Note 1 - Wire ordered to this specification is not intended for redrawing since it is furnished in the hard-drawn temper. If wire is desired for the purpose, the manufacturer should be consulted.
1.2 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are for information only.
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Designation:B869 −07
StandardSpecification for
1
Copper-Clad Steel Electrical Conductor for CATV Drop Wire
This standard is issued under the fixed designation B869; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 4. Material
1.1 This specification covers 21 % conductivity hard-drawn 4.1 The wire shall be composed of a steel core with a
round copper-clad steel wire for coaxial cable center conduc- substantially uniform and continuous copper cladding thor-
tors (Note 1). oughly bonded to it throughout.
4.2 The finished copper-clad steel wire shall conform to the
NOTE 1—Wire ordered to this specification is not intended for redraw-
ing since it is furnished in the hard-drawn temper. If wire is desired for the
requirements in this specification.
purpose, the manufacturer should be consulted.
1.2 The values stated in inch-pound units are to be regarded
5. Dimensions and Permissible Variations
as the standard. The values given in parentheses are for
5.1 The size shall be expressed as the diameter of the wire
information only.
in decimal fractions of an inch, using four places of decimals,
that is, in tenths of a mil (Note 2).
2. Referenced Documents
NOTE 2—The values of wire diameters in Table 1 and Table 2 are given
2.1 The following documents, of the issue in effect on the
to the nearest 0.0001 in. (0.0025 mm) and correspond to the standard sizes
date of material purchase, form a part of this specification to
given in Specification B258. In specifying diameters of wire or inspecting
the extent referenced herein.
wire, the diameter should also be expressed to the fourth decimal place.
2 An excellent discussion of wire gages and related subjects is contained in
2.2 ASTM Standards:
NBS Handbook 100.
B193 Test Method for Resistivity of Electrical Conductor
5.2 Within the range of diameters included in Table 1, the
Materials
wire shall not vary from the specified diameter by more than
B258 Specification for Nominal Diameters and Cross-
61 %, expressed to the nearest 0.0001 in. (0.0025 mm).
SectionalAreasofAWGSizesofSolidRoundWiresUsed
as Electrical Conductors
5.3 Ten percent, but not less than five reels (or all, if the lot
3
2.3 NIST Document:
is less than five), from any lot of wire shall be gaged.All reels
NBS Handbook 100—Copper Wire Tables
shall be gaged if any of the selected reels fail to conform to the
requirements for diameter.
3. Ordering Information
3.1 Orders for material under this specification shall include 6. Workmanship, Finish, and Appearance
the following information:
6.1 The surface of the wire shall be free from imperfections
3.1.1 Quantity of each size;
and be consistent with good commercial practice.
3.1.2 Wire size: diameter in inches (see 5.1 and Table 1);
3.1.3 Package size (see 15.1);
7. Tensile and Elongation Properties
3.1.4 Specialpackagemarking,ifrequired(Section15);and
7.1 The wire shall conform to a minimum tensile require-
3.1.5 Place of inspection (13.2).
ment of 120 000 psi (827 MPa) and a minimum elongation
requirement of 1.0 %.
1
This specification is under the jurisdiction of ASTM Committee B01 on
7.2 Tension tests shall be made on representative samples.
Electrical Conductorsand is the direct responsibility of Subcommittee B01.06 on
Composite Conductors.
Unless otherwise agreed upon between the manufacturer and
Current edition approved Oct. 1, 2007. Published November 2007. Originally
the purchaser, the elongation shall be determined by measure-
approved in 1996. Last previous edition approved in 2004 as B869 – 04. DOI:
ments made between the jaws of the testing machine. The zero
10.1520/B0869-07.
2
lengthshallbethedistancebetweenthejawswhenaloadequal
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
to 10 % of the specified tensile strength has been applied, and
Standards volume information, refer to the standard’s Document Summary page on
the final length shall be the distance between the jaws at the
the ASTM website.
3
time of rupture. The zero length shall be as near 10 in. (254
Available from National Institute of Standards and Technology (NIST), 100
Bureau Dr., Stop 1070, Gaithersburg, MD 20899-1070, http://www.nist.gov. mm) as practicable. The fracture shall be between the jaws of
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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B869−07
TABLE 1 Properties of Hard-Drawn 21% Conductivity Copper-
9.2 The maximum resistance values are given in Table 1
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:B 869–04 Designation: B 869 – 07
Standard Specification for
1
Copper-Clad Steel Electrical Conductor for CATV Drop Wire
This standard is issued under the fixed designation B 869; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This specification covers 21 % conductivity hard-drawn round copper-clad steel wire for coaxial cable center conductors
(Note 1).
NOTE 1—Wire ordered to this specification is not intended for redrawing since it is furnished in the hard-drawn temper. If wire is desired for the
purpose, the manufacturer should be consulted.
1.2 The values stated in inch-pound units are to be regarded as the standard.The values given in parentheses are for information
only.
2. Referenced Documents
2.1 Thefollowingdocuments,oftheissueineffectonthedateofmaterialpurchase,formapartofthisspecificationtotheextent
referenced herein.
2
2.2 ASTM Standards:
B 193 Test Method for Resistivity of Electrical Conductor Materials
B 258 Specification for Standard Nominal Diameters and Cross-SectionalAreas ofAWG Sizes of Solid Round Wires Used as
Electrical Conductors
3
2.3 NIST Document:
NBS Handbook 100—Copper Wire Tables
3. Ordering Information
3.1 Orders for material under this specification shall include the following information:
3.1.1 Quantity of each size;
3.1.2 Wire size: diameter in inches (see 5.1 and Table 1);
3.1.3 Package size (see 15.1);
3.1.4 Special package marking, if required (Section 15); and
3.1.5 Place of inspection (13.2).
4. Material
4.1 The wire shall be composed of a steel core with a substantially uniform and continuous copper cladding thoroughly bonded
to it throughout.
4.2 The finished copper-clad steel wire shall conform to the requirements in this specification.
5. Dimensions and Permissible Variations
5.1 The size shall be expressed as the diameter of the wire in decimal fractions of an inch, using four places of decimals, that
is, in tenths of a mil (Note 2).
NOTE 2—The values of wire diameters in Table 1 and Table 2 are given to the nearest 0.0001 in. (0.0025 mm) and correspond to the standard sizes
given in Specification B 258. In specifying diameters of wire or inspecting wire, the diameter should also be expressed to the fourth decimal place. An
excellent discussion of wire gages and related subjects is contained in NBS Handbook 100.
1
This specification is under the jurisdiction of ASTM Committee B01 on Electrical Conductors and is the direct responsibility of Subcommittee B01.06 on Composite
Conductors.
Current edition approved AprilOct. 1, 2004.2007. Published April 2004.November 2007. Originally approved in 1996. Last previous edition approved in 20022004 as
B869-02.B 869 – 04.
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. ForAnnualBookofASTMStandards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3
Available from National Institute of Standards and Technology (NIST), 100 Bureau Dr., Stop 3460,1070, Gaithersburg, MD 20899-3460.20899-1070, http://
www.nist.gov.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1
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B 869–07
TABLE 1 Properties of Hard-Drawn 21 % Conductivity Copper-
Clad Steel Wire
Nominal Maximum
Permissible Minimum Copper
Diameter, Resistance /1000 ft
A A
Variations Thickness, in.
A
in. at 20°C
0.0641 60.0006 in. 12.249 0.00096
0.0571 60.0006 in. 15.472 0.00086
0.0508 60.0005 in. 19.521 0.00076
0.0453 60.0005 in. 24.608 0.00068
0.0403 60.0004 in. 31.024 0.00060
0.0320 60.0003 in. 49.150 0.00048
0.0285 60.0003 in. 62.107 0.00043
A
Metric equivalents: 1 in. = 25.4 mm.
TABLE 2 Approximate Properties (Information Only)
Rated
Area
Nominal
Breaking Mass Mass
Diameter,
Strength, (lb/1000 ft) (lb/mile)
A
2A
in.
cmil in.
min, lb
0.0641 4108 0.003227 387 11.10 58.60
0.0571 3260 0.002560 307 9.05 47.78
0.0508 2580 0.002026 243 6.99 36.90
0.0453 2052 0.001611 193 5.56 29.36
0.0403 1624 0.001276 153 4.51 23.81
0.0320 1024 0.000804 96 2.77 14.65
0.0285 812 0.000637 75 2.25 11.88
A 2 2
Metric equivalents: 1 in. = 25.4 mm; 1 in. = 645.16 mm (round to four
significant figures); 1 mil = 0.0254 mm (round to two decimal places).
5.2 Within the range of dia
...
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