Standard Guide for Developing a Training Program for Coating Work Inspectors in Nuclear Facilities

SCOPE
1.1 This guide is intended to assist those responsible for developing a program for the indoctrination and training of inspection personnel for coating work in nuclear facilities.
1.2 It is recognized that organizations and job responsibilities vary widely among utilities and also among various support and service companies. Portions of the program may not be applicable in all cases. Therefore, it is the responsibility of each company to identify the appropriate subject matter for its organization and its site specific needs.
1.3 Users of this guide must ensure that coatings work complies not only with this guide, but also with the licensee's plant-specific quality assurance program and licensing commitments.

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09-Jun-2001
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ASTM D5498-94(1999) - Standard Guide for Developing a Training Program for Coating Work Inspectors in Nuclear Facilities
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NOTICE: This standard has either been superseded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information.
Designation: D 5498 – 94 (Reapproved 1999)
Standard Guide for
Developing a Training Program for Coating Work Inspectors
in Nuclear Facilities
This standard is issued under the fixed designation D 5498; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope D 4212 Test Method for Viscosity by Dip-Type Viscosity
Cups
1.1 This guide is intended to assist those responsible for
D 4214 Test Method for Evaluating Degree of Chalking of
developing a program for the indoctrination and training of
Exterior Paint Films
inspection personnel for coating work in nuclear facilities.
D 4258 Practice for Surface Cleaning Concrete for Coating
1.2 It is recognized that organizations and job responsibili-
D 4259 Practice for Abrading Concrete
ties vary widely among utilities and also among various
D 4260 Practice for Acid Etching Concrete
support and service companies. Portions of the program may
D 4261 Practice for Surface Cleaning Concrete Unit Ma-
not be applicable in all cases. Therefore, it is the responsibility
sonry for Coating
of each company to identify the appropriate subject matter for
D 4262 Test Method for pH of Chemically Cleaned or
its organization and its site specific needs.
Etched Concrete Surfaces
2. Referenced Documents D 4263 Test Method for Indicating Moisture in Concrete by
the Plastic Sheet Method
2.1 ASTM Standards:
D 4285 Test Method for Indicating Oil or Water in Com-
D 16 Terminology for Paint, Related Coatings, Materials,
pressed Air
and Applications
D 4414 Practice for Measurement of Wet Film Thickness by
D 1005 Test Methods for Measurement of Dry-Film Thick-
Notched Gages
ness of Organic Coatings Using Micrometers
D 4417 Test Method for Field Measurement of Surface
D 1186 Test Methods for Nondestructive Measurement of
Profile of Blast Cleaned Steel
Dry Film Thickness of Nonmagnetic Coatings Applied to
D 4537 Guide for Establishing Procedures to Qualify and
a Ferrous Base
Certify Inspection Personnel for Coating Work in Nuclear
D 1400 Test Method for Nondestructive Measurement of
Facilities
Dry Film Thickness of Nonconductive Coatings Applied to
D 4538 Terminology Relating to Protective Coating and
a Nonferrous Metal Base
Lining Work for Power Generation Facilities
D 2092 Guide for Preparation of Zinc-Coated Galvanized
D 4541 Test Method for Pull-Off Strength of Coatings
Steel Surfaces for Paint
Using Portable Adhesion-Testers
D 2240 Test Method for Rubber Property—Durometer
D 4610 Guide for Determining the Presence of and Remov-
Hardness
ing Microbial (Fungal or Algal) Growth on Paint and
D 2583 Test Method for Indentation Hardness of Rigid
Related Coatings
Plastics by Means of a Barcol Impressor
D 4752 Test Method for Measuring MEK Resistance of
D 3276 Guide for Painting Inspectors (Metal Substrates)
Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent
D 3359 Test Method for Measuring Adhesion by Tape Test
Rub
D 3363 Test Method for Film Hardness by Pencil Test
D 4787 Practice for Continuity Verification of Liquid or
D 3925 Practice for Sampling Liquid Paints and Related
Sheet Linings Applied to Concrete Substrates
Pigment Coatings
D 4940 Method for Conductimetric Analysis of Water
D 4138 Method for Measurement of Dry Film Thickness of
Soluble Ionic Contamination of Blasting Abrasives
Protective Coating Systems by Destructive Means
D 5162 Practice for Discontinuity (Holiday) Testing of
Nonconductive Protective Coating on Metallic Substrates
E 337 Test Method for Measuring Humidity with a Psy-
This guide is under the jurisdiction of ASTM Committee D-33 on Protective
Coating and Lining Work for Power Generation Facilities and is the direct
chrometer (the Measurement of Wet-Bulb and Dry-Bulb
responsibility of Subcommittee D33.04 on Inspection. 6
Temperatures)
Current edition aproved January 15, 1994. Published March 1994.
Annual Book of ASTM Standards, Vol 06.01.
Annual Book of ASTM Standards, Vol 06.02.
Annual Book of ASTM Standards, Vol 09.01.
5 6
Annual Book of ASTM Standards, Vol 08.02. Annual Book of ASTM Standards, Vol 11.03.
Copyright © ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, United States.
D 5498
2.2 Steel Structures Painting Council Standards: 4.1.5 Quality Assurance—Key points include philosophy,
SSPC-PA1 Shop, Field and Maintenance Painting 10 CFR 50 Appendix B, elements of quality assurance (QA)
SSPC-PA2 Measurement of Dry Paint Thickness with Mag- program, written procedures, organizational structure, audits
netic Gage and 10 CFR 21.
SSPC-SP1 Solvent Cleaning 4.1.6 Engineering Specifications—Key points include ele-
SSPC-SP2 Hand Tool Cleaning ments, purpose, and inspection role defined.
SSPC-SP3 Power Tool Cleaning 4.1.7 Coating Work Procedures—Key points include pur-
SSPC-SP5 White Metal Blast Cleaning pose and elements.
SSPC-SP6 Commercial Blast Cleaning 4.1.8 Nuclear Documents—Key points include regulations,
SSPC-SP7 Brush-Off Blast Cleaning ANSI, ASTM, material qualifications, personnel qualifications,
SSPC-SP8 Pickling and safety related versus non-safety related.
SSPC-SP10 Near-White Blast Cleaning 4.1.9 Pre-Job and Job Conferences—Key points include
SSPC-SP11 Power Tool Cleaning to Bare Metal purposes, participants, conflicts, specifications versus proce-
SSPC-VIS1–89 Visual Standard for Abrasive Blast Cleaned dures versus standards, material specifics, job specifics, exempt
Steel areas, inaccessible areas, and limited access areas.
2.3 Federal Standards: 4.1.10 Materials Receiving, Storage and Handling—Key
10 CFR 50 Appendix B, Quality Assurance Criteria for points include materials for surface preparation, cleaning,
Nuclear Power Plants and Fuel Reprocessing Plants coating, thinning, inspecting, labeling, controlled storage, shelf
10 CFR 21 Reporting of Defects and Noncompliance life, safety/fire, disposal, inventory control, and material safety
data sheets.
3. Significance and Use
4.1.11 Safety—Key points include health, fire, general and
3.1 Inspection personnel trained for coating work are re- job specific.
quired to perform examination/inspection tasks to verify con-
4.1.12 Pre-Surface Preparation Inspection— Key points
formance of coating work to written instructions/specifications. include how, and what to look for on concrete and steel.
3.2 With the use of this guide, those responsible for indoc-
4.1.13 Surface Preparation Methods/Equipment—Key
trination and training, should be able to develop an appropriate points include importance, methods for concrete/steel, equip-
program for training inspection personnel involved in coating
ment, compressed air cleanliness and standards.
work.
4.1.14 Surface Preparation Inspection— Key points include
3.3 It should be understood that mastery of the subject
contaminants, degree of cleanliness, profile/roughness, meth-
matter addressed in this guide will not by itself result in the
ods, equipment, and dust removal.
certification of inspectors. Certification of inspection personnel
4.1.15 Calibration and Proper Use of Inspection
for coating work can be obtained as outlined in Guide D 4537.
Instruments—Key points include use and calibration.
3.4 This guide may be modified for use in nonnuclear
4.1.16 Environmental Measurements—Key points include
facilities.
purpose, procedures, temperatures, relative humidity (RH),
dew point (DP), wind velocity, and weather.
4. General Requirements for Training for Level I
4.1.17 Mixing Methods/Equipment—Key points include
4.1 As a minimum, training shall include sufficient informa-
temperature, mixing, thinning, sweat-in or induction period,
tion to e
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