Standard Test Method for Hydration of Dead-Burned Magnesite or Periclase Grain

SIGNIFICANCE AND USE
3.1 This test method determines relative hydration resistance of magnesia grain.  
3.2 This test method is used in industry to evaluate grain samples and is used for specification purposes in some cases.  
3.3 Care must be taken in interpreting the data.
SCOPE
1.1 This test method covers the measurement of the relative resistance of magnesia grain to hydration.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Oct-2023
Technical Committee
C08 - Refractories
Drafting Committee
C08.04 - Chemical Behaviors

Relations

Effective Date
01-Nov-2023
Effective Date
01-Nov-2023
Effective Date
01-Feb-2018

Overview

ASTM C544-18(2023) is the internationally recognized standard test method developed by ASTM for measuring the hydration resistance of dead-burned magnesite or periclase grain. This test method is widely adopted in various industries where magnesia-based materials are used, especially within refractory applications. Its primary purpose is to determine the relative resistance of magnesia grain to hydration, which is a key factor in assessing material durability and suitability for high-temperature industrial environments.

Hydration resistance testing according to ASTM C544-18(2023) is commonly used for product evaluation, quality control, and in some situations, specification compliance. The standard ensures that test data is comparable across laboratories and meets rigorous international requirements for consistency, as outlined by the World Trade Organization's TBT Committee.

Key Topics

  • Hydration Resistance: This method evaluates how well magnesite or periclase grains withstand hydration, which is critical for applications in environments prone to moisture and high temperatures.
  • Test Procedure: The standard describes a controlled process involving sample preparation, autoclaving under specified conditions, and precise weighing and sieving of test specimens.
  • Industrial Relevance: The test is primarily used to assess batches of magnesia grains for use in refractory products, with results helping inform material selection, product development, and quality assurance.
  • Precision and Reproducibility: Data from interlaboratory studies assure users that the method yields consistent and repeatable results when performed by trained personnel using standardized equipment.
  • Health and Safety Considerations: Users of ASTM C544-18(2023) are responsible for ensuring appropriate health, safety, and environmental protections during testing.

Applications

The ASTM C544-18(2023) standard test method provides significant practical benefits in various industrial and commercial sectors:

  • Refractory Materials Manufacturing: Assessing the hydration resistance of magnesite or periclase is crucial during the production of refractory bricks and components used in furnaces, kilns, and reactors.
  • Quality Control: Raw magnesia grains are routinely tested to verify conformity with internal and external specifications, ensuring that only materials with adequate hydration resistance are selected and shipped.
  • Material Specification: Material buyers and engineers reference ASTM C544-18(2023) when specifying minimum performance requirements for magnesia grains, preventing premature material failure in service.
  • Research and Development: Researchers use the method to compare different raw materials or processing techniques for developing next-generation, hydration-resistant refractory products.
  • Regulatory Compliance: Facilities may reference the standard to demonstrate compliance with international trade and safety practices as established by recognized global bodies.

Related Standards

For comprehensive testing and analysis of magnesia grains and refractory materials, ASTM C544-18(2023) is often used in conjunction with other ASTM standards, such as:

  • ASTM C92 – Test Methods for Sieve Analysis and Water Content of Refractory Materials
  • ASTM C357 – Test Method for Bulk Density of Granular Refractory Materials
  • ASTM C456 – Test Method for Hydration Resistance of Basic Bricks and Shapes
  • ASTM C493 – Test Method for Bulk Density and Porosity of Granular Refractory Materials by Mercury Displacement (withdrawn)

Adhering to ASTM C544-18(2023) helps ensure material performance, product reliability, and alignment with best practices in international trade and technical documentation.

Keywords: hydration resistance, magnesia grain, dead-burned magnesite, periclase, refractories, ASTM C544, autoclave testing, quality control, industrial standards, hydration test method

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Frequently Asked Questions

ASTM C544-18(2023) is a standard published by ASTM International. Its full title is "Standard Test Method for Hydration of Dead-Burned Magnesite or Periclase Grain". This standard covers: SIGNIFICANCE AND USE 3.1 This test method determines relative hydration resistance of magnesia grain. 3.2 This test method is used in industry to evaluate grain samples and is used for specification purposes in some cases. 3.3 Care must be taken in interpreting the data. SCOPE 1.1 This test method covers the measurement of the relative resistance of magnesia grain to hydration. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 3.1 This test method determines relative hydration resistance of magnesia grain. 3.2 This test method is used in industry to evaluate grain samples and is used for specification purposes in some cases. 3.3 Care must be taken in interpreting the data. SCOPE 1.1 This test method covers the measurement of the relative resistance of magnesia grain to hydration. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM C544-18(2023) is classified under the following ICS (International Classification for Standards) categories: 91.100.15 - Mineral materials and products. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM C544-18(2023) has the following relationships with other standards: It is inter standard links to ASTM C544-18, ASTM C456-18(2023), ASTM C456-18. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM C544-18(2023) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: C544 − 18 (Reapproved 2023)
Standard Test Method for
Hydration of Dead-Burned Magnesite or Periclase Grain
This standard is issued under the fixed designation C544; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 3. Significance and Use
3.1 This test method determines relative hydration resis-
1.1 This test method covers the measurement of the relative
tance of magnesia grain.
resistance of magnesia grain to hydration.
3.2 This test method is used in industry to evaluate grain
1.2 The values stated in inch-pound units are to be regarded
samples and is used for specification purposes in some cases.
as standard. The values given in parentheses are mathematical
3.3 Care must be taken in interpreting the data.
conversions to SI units that are provided for information only
and are not considered standard.
4. Apparatus
1.3 This standard does not purport to address all of the
4.1 Autoclave, suitable for operation at 80 psi (552 kPa) at
safety concerns, if any, associated with its use. It is the
324 °F (162 °C) and equipped with pressure and temperature
responsibility of the user of this standard to establish appro-
measuring devices and safety equipment.
priate safety, health, and environmental practices and deter-
mine the applicability of regulatory limitations prior to use.
NOTE 1—A suitable apparatus is shown in Fig. 1 of Test Method C456.
1.4 This international standard was developed in accor-
4.2 Standard Sieves, ASTM No. 6 (3.35 mm), No. 12
dance with internationally recognized principles on standard-
(1.70 mm), No. 20 (850 μm), No. 40 (425 μm), and No. 50
ization established in the Decision on Principles for the
(300 μm).
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
5. Procedure
Barriers to Trade (TBT) Committee.
5.1 Remove the material retained on a No. 6 (3.3 mm) sieve,
and crush it to pass the No. 6 sieve to obtain the maximum
2. Referenced Documents
amount of coarse material. Recombine with the portion passing
2.1 ASTM Standards: the No. 6 sieve, and screen the resultant sample to remove all
C92 Test Methods for Sieve Analysis and Water Content of material passing a No. 40 (425 μm) sieve. If necessary, dry at
Refractory Materials 220 °F to 230 °F (105 °C to 110 °C).
C357 Test Method for Bulk Density of Granular Refractory
5.2 Separate this sample into the following three fractions:
Materials
Passing Sieve No. Retained on Sieve No.
C456 Test Method for Hydration Resistance of Basic Bricks
6 (3.35 mm) 12 (1.70 mm)
and Shapes 12 (1.70 mm) 20 (850 μm)
20 (850 μm) 40 (425 μm)
C493 Test Method for Bulk Density and Porosity of Granu-
5.3 Prepare a 100 g specimen by using equal parts by weight
lar Refractory Materials by Mercury Displacement (With-
of the three sizes listed in 5.2.
drawn 2002)
5.4 Add sufficient water to the autoclave to maintain 80 psi
(552 kPa) at 324 °F (162 °C) for the duration of each 5 h test,
but not enough to permit contact with any of the specimens.
This test method is under the jurisdiction of ASTM Committee C08 on
Refractories and is the direct responsibility of Subcommittee C08.04 on Chemical
5.5 Place each weighed specimen in a No. 3 porcelain
Behaviors.
crucible, and cover with a loosely crimped piece of aluminum
Current edition approved Nov. 1, 2023. Published November 2023. Originally
approved in 1964. Last previous edition approved in 2018 as C544 – 18. DOI:
foil to protect the specimen from drip or condensate. Dry the
10.1520/C0544-18R23.
covered crucibles in a forced-air dryer at 220 °F to 230 °F
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
(105 °C to 110 °C) for at least 2 h.
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
5.6 Place the preheated rack containing the specimens in the
the ASTM website.
autoclave. Heat the autoclave with the pressure-release valve
The last approved version of this historical standard is referenced on
www.astm.org. open; after a steady flow of steam is obtained through the
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
C544 − 18 (2023)
TABLE 1 Material Properties
valve, continue to purge for 3 min to remove all air, close the
valve, and bring the autoclave to 80 psi (552 kPa) at 324 °F Material Number 1 2 3 4
Chemical Analysis (Calcined
(162 °C) in a total time of 1 h. Maintain the autoclave at 80 psi
Basis), %:
6 5 psi (552 kPa 6 35 kPa) and 324 °F 6 4 °F (162 °C 6
Silica (SiO ) 1.0 3.3 0.7 0.55
2 °C) for 5 h. Alumina (Al O ) 0.5 1.7 0.2 0.2
2 3
Iron Oxide (Fe O ) 0.5 3.8 0.2 0.2
2 3
5.7 Allow sufficient cooling to lower the autoclave to 20 psi
Chromic Oxide (Cr O ) . . . 2.2 .
...

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