Railway applications - Infrastructure - Mechanical requirements for joints in running rails

This European Standard deals with mechanical rail joints for flat bottom rails 46 kg/m and over. The scope of this standard is: to
establish requirements for insulated and non-insulated rail joints, for stressed rail (continuous welded rail, CWR) and unstressed rail (jointed track); to define mechanical and electrical requirements for type approval and for acceptance of insulated rail joints which are manufactured in a factory (prefab construction) as well as assembled onsite (site construction). This standard specifies the minimum requirements. Special applications as for instance tram systems may require different demands in certain paragraphs and should be agreed between customer and supplier. The scope also excludes expansion joints (it is covered in EN 13232-8), and special joints in switch constructions.

Bahnanwendungen - Infrastruktur - Mechanische Anforderungen an Fahrschienenstöße

Dieses Dokument behandelt mechanische Schienenstöße für den dauerhaften Einbau an Vignolschienen von 46 kg/m und mehr.
Anwendungsbereich dieses Dokumentes:
   Festlegung der Anforderungen für isolierte und nicht-isolierte Laschen der Schienenstöße, vorbelastete Schienen (zusammengeschweißte Langschiene (CWR, en: continuous welded rail)) und entspannte Schienen (verbundene Schienen);
   Definition der mechanischen und elektrischen Anforderungen an die Bauartzulassung und Abnahme isolierter Schienenstöße, die in einem Werk hergestellt (vorgefertigt) und vor Ort montiert werden (Baustelle).
Dieses Dokument legt die Mindestanforderungen fest. Spezielle Anwendungen wie etwa für Straßenbahnsysteme können unterschiedliche Anforderungen in bestimmten Absätzen erfordern und werden zwischen dem Kunden und dem Lieferanten vereinbart.
Dieses Dokument ist anwendbar für Schienenverbindungen, die aus einem Schienenpaar mit rechtwinkligen oder abgewinkelten Schienenenden bestehen.
Der Anwendungsbereich dieses Dokumentes schließt alle Arten von temporären mechanischen Stößen in Gleisen aus wie beispielsweise während des Gleisbaus oder zur Sicherung gebrochener Schienen und Schweißverbindungen bis zur endgültigen Instandsetzung. Darüber hinaus schließt der Anwendungsbereich Auszugsvorrichtungen (behandelt in EN 13232 8) und Spezialstöße in Weichenkonstruktionen aus.

Applications ferroviaires - Infrastructure - Exigences mécaniques des joints dans les rails de roulement

Le présent document traite des joints mécaniques à usage permanent pour rails Vignole de masse supérieure ou égale à 46 kg/m.
Le domaine d'application du présent document est le suivant :
- établir les exigences relatives aux joints isolés et non isolés, pour les rails soumis à des contraintes de traction (voie en longs rails soudés, LRS) et les rails non soumis à des contraintes de traction (voie en rails éclissés) ;
- définir les exigences mécaniques et électriques relatives à l'homologation et à la réception des joints isolés fabriqués en usine (construction préfabriquée) et installés sur le terrain (construction sur site).
Le présent document définit les exigences minimales. Les applications spéciales, telles que les systèmes de tramway par exemple, peuvent exiger des demandes différentes dans certains paragraphes et il convient qu'elles fassent l'objet d'un accord entre le client et le fournisseur.
Le domaine d'application du présent document exclut tous les types de joints mécaniques destinés à être utilisés provisoirement en voie, par exemple pour la construction de voie ou la sécurisation des soudures et rails cassés avant réparation finale. Le domaine d'application exclut également les appareils de dilatation (voir EN 13232 8), ainsi que les joints spéciaux dans les constructions d'aiguillages.

Železniške naprave - Infrastruktura - Mehanske zahteve za spoje v voznih tirnicah

Ta evropski standard obravnava mehanske tirne spoje za tire z ravnim dnom 46 kg/m ali več. Področje uporabe tega standarda je:
določiti zahteve za izolirane in neizolirane tirne spoje, za napete tire (neprekinjeno zvarjene tirnice, CWR) in nenapete tire (stikovani tir); opredeliti mehanske in električne zahteve za homologacijo in potrditev izoliranih tirnih spojev, ki so izdelani v tovarni (montažna izdelava), in tistih, sestavljenih na kraju samem (izdelava na kraju samem). Ta standard določa minimalna zahteve. Za posebne načine uporabe kot na primer za sisteme tramvajev je morda treba uporabiti drugačne zahteve v določenih odstavkih; o tem naj se dogovorita odjemalec in dobavitelj. Področje uporabe vključuje tudi ekspanzijske spoje (zajete v standardu EN 13232-8) in posebne spoje v konstrukcijah kretnic.

General Information

Status
Published
Publication Date
23-Jan-2024
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
24-Jan-2024
Due Date
12-Apr-2021
Completion Date
24-Jan-2024

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SLOVENSKI STANDARD
01-april-2024
Železniške naprave - Infrastruktura - Mehanske zahteve za spoje v voznih tirnicah
Railway applications - Infrastructure - Mechanical requirements for joints in running rails
Bahnanwendungen - Infrastruktur - Mechanische Anforderungen an Fahrschienenstöße
Applications ferroviaires - Infrastructure - Exigences mécaniques des joints dans les rails
de roulement
Ta slovenski standard je istoveten z: EN 16843:2024
ICS:
45.080 Tračnice in železniški deli Rails and railway
components
93.100 Gradnja železnic Construction of railways
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN 16843
EUROPEAN STANDARD
NORME EUROPÉENNE
January 2024
EUROPÄISCHE NORM
ICS 93.100
English Version
Railway applications - Infrastructure - Mechanical
requirements for joints in running rails
Applications ferroviaires - Infrastructure - Exigences Bahnanwendungen - Infrastruktur - Mechanische
mécaniques des joints dans les rails de roulement Anforderungen an Fahrschienenstöße
This European Standard was approved by CEN on 16 July 2023.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2024 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 16843:2024 E
worldwide for CEN national Members.

Contents
European foreword . 4
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 6
4 Symbols and abbreviations . 8
5 Requirements . 11
5.1 General . 11
5.1.1 Design requirements . 11
5.1.2 Joint clearance capacity for jointed track . 11
5.1.3 Maximum rail length for jointed track . 11
5.1.4 Design approval . 12
5.2 Performance requirements for insulated rail joints . 12
5.2.1 Design requirements . 12
5.2.2 Mechanical requirements . 13
5.2.3 Electrical insulation requirements . 14
5.3 Field test requirements . 14
6 Type approval . 14
6.1 Overview . 14
6.2 Non-insulated rail joints . 14
6.3 Insulated rail joints for CWR . 14
6.4 Insulated rail joints for jointed track . 15
7 Test methods . 15
7.1 General . 15
7.1.1 Specimens . 15

7.1.2 Temperature . 15
7.2 Mechanical tests . 16
7.2.1 Mechanical strength test (longitudinal) . 16
7.2.2 Repeated bending test (vertical) . 19
7.3 Electrical insulation tests . 21
7.3.1 Test objective . 21
7.3.2 Test apparatus. 22
7.3.3 Test specimen . 22
7.3.4 Test procedure (dry) . 22
7.3.5 Test procedure (wet) . 23
7.3.6 Test report . 23
7.4 Field tests . 23
8 Acceptance tests for insulated rail joints . 24
8.1 General . 24
8.2 Geometrical and visual inspection . 24
8.3 Electrical insulation tests (only for prefab construction) . 24
8.4 Mechanical tests (only for prefab construction). 24
8.5 Electrical insulation and mechanical tests (only for site construction). 24
9 Identification and marking of insulated rail joints . 25
10 Documentation . 25
Annex A (normative) Fishplates for mechanical rail joints . 26
A.1 Material . 26
A.2 Approval . 26
A.3 Tolerances . 26
A.4 Surface requirements. 27
A.5 Identification . 28
Annex B (normative) Residual gap test . 29
B.1 Test objective . 29
B.2 Test apparatus and test specimen . 29
B.3 Test procedure . 29
B.4 Test report . 29
B.5 Relation to other tests . 30
Annex C (informative) Design of track with mechanical rail joints . 31
Annex D (informative) Static bending test . 34
D.1 Test objective . 34
D.2 Test apparatus and test specimen . 34
D.3 Test procedure . 34
D.4 Test report . 35
D.5 Relation to other tests . 35
Annex E (informative) Formula for bending moment . 36
Annex F (informative) Sample values for minimum tensile strength . 37
Annex G (informative) Sample values for bending moment . 38
Annex H (informative) Values for insulation resistance . 40
Bibliograpy . 41

European foreword
This document (EN 16843:2024) has been prepared by Technical Committee CEN/TC 256 “Railway
applications”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by July 2024, and conflicting national standards shall be
withdrawn at the latest by July 2024.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
Any feedback and questions on this document should be directed to the users’ national standards body.
A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slov
...

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